DIY AC For The Hot Shop

May 10, 2015 by Rich Bremer 74 Comments

Working out in the shop is usually super fun but if it’s summertime, watch out, it can get hot! We’ve all been there and we’ve all wished we could do something about it. Well, woodworker and general DIYer [April] has stepped up to the plate and built a portable low-buck AC unit to cool her shop down to an acceptable temperature.

The unit is very simple and starts off with an old thrift store cooler. A hole is cut in the back of the cooler to make room for a fan that is directed to blow air inside the cooler and across blocks of ice. The air cools down as it passes over the ice and leaves out the top of the cooler through five 90-degree PVC elbows. After all the inlets and outlets were caulked, the entire unit was given a monochromatic black paint job.

[April] says you can feel the cool air blowing from about 5 feet away from the unit. She has measured the output air temperature to be 58-62ºF. If using loose ice cubes, the unit will work for 2-3 hours. Freezing milk jugs full of water gets about 5 hours of use.

Zero-Dollar AC System Looks Funny But Works Well

July 24, 2014 by Rich Bremer 119 Comments

Summer is here and with summer comes hot days. You probably know that us humans get uncomfortable if the temperature rises too much. Sure, we could turn on the loud and inefficient window AC unit and try to stay mildly comfortable while the electric company pick-pockets pennies from our change purse, but what is the fun in that? [Fran] had a better idea.

He noticed that his basement was always in the upper 50°F range regardless of how hot it was outside. He wanted the cool basement air to reside upstairs in the living area. After thinking long and hard about it he decided that a box fan and two long, skinny cardboard boxes assembled together would be enough to move the required amount of air. Both the fan and boxes were kicking around the house so was no cost and no risk to try this out. Continue reading “Zero-Dollar AC System Looks Funny But Works Well” →

A Low Cost, Solar-Powered Swamp Cooler

May 5, 2014 by Marsh 53 Comments

A looming, torturous summer is preparing to bear down on many of us, making this dirt-cheap swamp cooler build an attractive hack to fend off the heat.

Though this is a pretty standard evaporative cooler, the design comes together in a tidy and transportable finished product. The base is a ~$3, 5-gallon bucket from a local hardware store with its accompanying Styrofoam liner. Three 2 1/8″ holes carved into the side of both the bucket and liner will snugly fit some inch-and-a-half PVC pipe with no need for glue.

One last cut into the lid to seat a small desk fan rounds off this build—or you can chop into the styrofoam liner’s lid if you prefer. The video demonstrates using a 15W solar panel to run the fan, and we have to admit that the cooler seems to be an excellent low-cost build. It does, however, require a frozen gallon jug inside to pump out the chilled air for around 5-6 hours per jug. Maybe one of our frugal and mathematically-inclined readers can throw out some guesstimations for the cost of stocking the bucket with a jug of frozen water a couple times a day? Video after the jump.

Continue reading “A Low Cost, Solar-Powered Swamp Cooler” →

Raspi AC And Blinds Controller

December 7, 2013 by Marsh 10 Comments

raspiBlindsACController

[Chris’s] bedroom has a unique setup with an air conditioning unit perched on the wall next to the top of the blinds that cover his window. Normally, to open the blinds he had to tug on a cord and operating the AC meant fiddling with a remote control. Not anymore. Now [Chris] has an all-in-one Raspberry Pi-based solution to drive both.

The build uses a stepper motor salvaged from a printer to directly drive the blinds, with a familiar-looking Easy Driver connecting it to the Pi. The motor spins the blinds’ mechanism either open or closed, though at a modest pace that’s slow enough to provide the needed torque. [Chris] added an IR diode plugged into the Pi that imitates the air conditioning unit’s remote control, and simply pointed it directly at the unit’s receiver. An inexpensive WiFi dongle gets the Pi onto the network, allowing [Chris] to interact via a custom web interface. The interface itself not only provides a couple of clickable buttons, but a cleverly-designed status image indicating the position of the blinds.

Make sure you see the video below for a demonstration and for more details on the build. This is one of the better examples of home automation devices we’ve seen recently, especially considering it actually fits the “autonomous” implications discussed in our Ask Hackaday post from a few months back—although a relatively simple automation, [Chris’s] interface does allow for operating both the blinds and the AC on a preselected schedule.

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Personal Cooling Using A Closed Loop Water System

November 26, 2012 by Mike Szczys 38 Comments

That’s not a colostomy bag, it’s the first prototype of [Stephen’s] scratch-built closed loop personal cooling system. He must be living in an uncomfortably hot apartment as this is the second cooling system we’ve seen from him in as many weeks. The previous offering was an evaporative system. This time around he’s pumping chilled water to bring some relief.

The image on the left shows the first iteration of the system which pumped cool water from a large jug through a loop of plastic tubing which he wears around his neck. To refine the design he build the version on the right. As a reservoir he grabbed a water-proof ID container meant to keep your valuables dry in the pool or ocean. Inside there’s a pump which he runs off of a 5V battery supply. It circulates water through the neck strap which is a piece of plastic tubing.

This will work for a time, but as the cold water picks up your body’s heat the effect will be lost. We think he needs to add a Peltier cooler to the reservoir in the next iteration. It might help to refine the loop to increase its ability to transfer heat where it touches your skin.

There’s demo of the most recent version embedded after the break.

Continue reading “Personal Cooling Using A Closed Loop Water System” →

Quick And Easy Personal Evaporative Cooler

November 23, 2012 by Mike Szczys 17 Comments

This quick and easy evaporative cooler might be just the thing the next time the air conditioning goes on the fritz. [Stephen] saw an eBay listing for a personal air conditioner that used a moist sponge and fan to send some cool relief your way. But he wanted to run his own test to see if it really did anything before laying down the cash.

The idea is to run air past a moisture source. Some of the heat energy in the air is reduced through evaporation resulting in the exhaust air feeling a bit cooler. It’s the same concept used in swamp coolers (an evaporative type of air conditioning). To build his device [Stephen] grabbed a refrigerator deodorizer which uses a hinged plastic cage to hold a packet of baking soda. He attached a small PC fan to the cage, then inserted a damp sponge. This is so easy to put together you could hit the dollar store on your lunch break and have some relief for the second half of the work day.

If you’re looking for a technique that cools just a bit better consider leveraging a beer fridge as a personal cooler.

Continue reading “Quick And Easy Personal Evaporative Cooler” →

Hackaday Links July 18, 2012

July 18, 2012 by Jeremy Cook 13 Comments

Apollo 13 DJ controller Follow Up

[Adam] had a really impressive DJ controller build featured here recently. Many of you had more questions about the internals and such, so this post should clarify a few things. He’s still got a few more updates to make, but promises to reveal all if given enough time!

Noise Absorbing Headphones from Shooting Earmuffs

If the circuitry on your microphone-enabled shooting earmuffs has gone bad, the actual speakers may still be good. Why not convert them into some noise-blocking headphones? For that matter, if you’ve broken a pivot, there’s a simple solution for that too!

Help Choosing your CNC Router

If you’re in the market for a CNC router, but aren’t sure where to start, Ponoko has put together a handy pricing guide to several of the more popular DIY routers available.

DIY AC Unit

It’s very hot out, so what is one to do when your shop or garage is burning up? Why not build your own “AC unit?” Sure you have to supply your own ice, but at under $20 for this cooler-based unit, maybe it’s worth it. Here’s the Reddit thread explaining it as well as a picture of the finished product.

3D Topo Map on a CNC Router

Once you’ve purchased your CNC router using the above guide, why not make your own 3D top map? This tutorial features a map of Ross Island off of Antarctica. Why Ross Island? It was the first vector-format topo map found off of Wikimedia.