Imagine a tub overflowing with bubble bath, except it’s a club dancefloor and music is pumping all night. This is what is known as a “foam party” — a wild and exciting concept that nonetheless many are yet to experience. The concept exploded in popularity in Ibiza in the 1990s, and foam parties are regularly held at nightclubs and festivals the world over.
Foam is generated with the obviously-named foam machine, and these can be readily purchased or hired for anyone wishing to host such an event. However, that’s not the hacker way. If you’re a little ingenious and take heed of the safety precautions, here’s how you can do it yourself.
Rub two pieces of metal against each other hard enough, and it won’t be long before they heat up sufficiently to cause problems. That’s especially true when one is a workpiece and one is a tool edge, and the problems that arise from failing to manage the heat produced by friction can cost you dearly.
The traditional way of dealing with this is by pumping heavy streams of liquid coolant at the workpiece, but while that works, it creates problems of its own. That’s where minimum quantity lubrication comes in. MQL uses a fine mist of lubricant atomized in a stream of compressed air, which saves on lube and keeps swarf cleaner for easier recycling. The gear needed for MQL can be pricey though, so [brockard] decided to add homebrew MQL to his CNC router, with great results.
The video below shows the whole process, from raw metal to finished system – skip ahead to about 12 minutes if you just want to see final testing, but be warned that you’ll be missing some high-quality machining. The finished pump is a double-piston design, with each side driven by a cam rotated by a servo. An Arduino controls the speed of the motor based on the current settings; the pump is turned on and off through G-code control of a relay.
The lubricant stream is barely visible in the video, as opposed to the sloshing mess of traditional flood coolants, and seems much more suitable for a hobbyist-grade CNC setup. Need to build a CNC router before you build this? You can do much worse than this one.
With the proliferation of 3D printing in the new millennium, stepper motors are no longer those idle junkbox inhabitants you pulled out of a dot matrix in 1994 and forgot about ever since. NEMA standard parts are readily available and knocking about just about everywhere. Now, you can readily turn a stepper motor into a peristaltic pump with just a few simple 3D printed parts.
The pump consists of a bracket that fits on to a standard NEMA-14 stepper motor frame. A rotor is then fitted to the motor shaft, constructed out of a 3D printed piece fitted with a series of standard roller bearings. These bearings roll against the tubing, pumping the working fluid.
The design uses the bearings to squeeze outwards against the tube’s own elastic resistance. Frictional wear is minimised by ensuring the tube is only pressed on by the bearings themselves, avoiding any contact between the tubing and hard plastic surfaces.
While the design is in its early stages of development, we’d be interested to see a pump performance comparison against other 3D printed peristaltic designs – we’ve seen a few before!
A backyard swimming pool can be a great place to take a refreshing dip on a summer’s day. It can also be a place to freeze your giblets off if the sun has been hiding for even a few hours. That can make pools an iffy proposition unless they’re heated, and that starts to get really expensive in terms of upfront costs and ongoing charges for fuel or power. Unless you put the sun and the IoT to work for pool-heating needs.
Preferences vary, of course, but [Martin Harizanov] and his family clearly like their swims on the warm side. With nobody using the pool when it was below 25°C (77°F), [Martin] picked up a few bits to harness the sun to warm the water. Loops of PVC lawn irrigation tubing were tossed onto a shed roof with a favorable solar aspect and connected to the pool with a length of garden hose. The black thin-wall tubing is perfect for capturing the sun’s energy, and 200 meters of the stuff can really heat things up fast. A small pump is controlled by a microcontroller — it’s not explicitly stated but we suspect it’s a Raspberry Pi — with a pair of temperature sensors to sample the water in the pool and in the heating loop. Metrics are gathered and logged by Emoncms, an open source energy monitoring app. [Martin] says he’s harvesting about 10 kW from the sun on a good day, and that the pool water in the heating loop has gotten up to a steamy 55°C (131°F) without any other energy inputs other than the pump.
If you’re tired of having to make small talk with random people in the office break room every time you need a cup of coffee, or simply don’t have the time to get up to pour yourself some more, it would be nice if there was a way you could have your cup filled for you, right at your desk. With this new drink dispenser, you won’t have to get up or even pour your drinks yourself!
We’ve certainly seen plenty of automatic drink makers, but those are more suited to parties and complicated drink mixing. This beverage dispenser is more for the person who knows their tastes and simply wants to save some time. It’s also much simpler, using a peristaltic pump for serving a single liquid from a large bottle into a glass, and using a load cell to know when to stop filling. The peristaltic pump is a little slow though, so it’s best to set the glass back in the dispenser and let it top you off each time.
We’re a big fan of time savers around here, especially when it comes to improving workflow. Of course, the best time saver is a clean, well-organized shop which will help you out whether you’re building a drink dispenser or anything else.
I immediately felt uncomfortable when I realized this thing is called the “Breo iPalm520 Acupressure Hand Massager”. You’re supposed to stick your hand into it, and through unknown machinations it performs some kind of pressure massage complete with heating action. It’s like one of those pain boxes from Dune. It’s all the more disturbing when you realize the red button on the thing is an emergency release. That’s right, once your hand is in this contraption you can’t take it out until the thing has had its way with you or you tap out.
At least once a week I try to get to the local thrift store to look for interesting things. I’d like to be more specific than “interesting things”, but truth be told, I never really know what I’m looking for until I see it. Sure there’s the normal consumer electronics kind of stuff, but I’ve also found some very nice laboratory equipment, computer parts, software, technical books, etc. You just have to go regularly and keep an eye out for the occasional needle amongst the hay.
I want you to know, Dear Readers, that I did briefly summon the courage to put my hand into this thing and turn it on. Now I am not what one might call an overly brave man, and perhaps that might explain my personal experience. But when it started to hum and heat up, constricting around my hand to the point I couldn’t move my fingers, I screamed like a child and mashed the emergency button as if I was a pilot trying to eject from a mortally wounded aircraft. As far as Frank Herbert is concerned, I’m no human at all.
In an effort to better understand this torture device, lets open it up and see what lurks beneath that futuristic exterior.
The 60s and 70s were a great time for kitschy lighting accessories. Lava lamps, strobes, color organs, black light posters — we had it all. One particularly groovy device was an artificial rain display, where a small pump dripped mineral oil over vertical monofilament lines surrounding a small statue, with the whole thing lighted from above in dramatic fashion. If it sounds appalling, it was, and only got worse as the oil got gummy by accumulating dust and debris.
While this levitating water drops display looks somewhat similar, it has nothing to do with that greasy lamp of yore. [isaac879]’s “RGB time fountain” is actually a lot more sophisticated and pretty entrancing to watch. The time fountain idea is simple — drip water from a pump nozzle to a lower receptacle along a path that can be illuminated with flashing LEDs. Synchronizing the flashes to the PWM controlling pump speed can freeze the drops in place, or even make them appear to drip up. [isaac879] took the time fountain idea a step further by experimenting with RGB illumination, and he found that all sorts of neat effects are possible. The video below shows all the coolness, like alternating drops of different colors that look like falling — or rising — paint drops, and drops that merge together to form a new color. And behold, the mysterious antigravity cup that drips up and yet gets filled!
Allowances must be made for videos of projects that use strobes, of course. The effect of this time fountain and similar ones we’ve featured before is hard to capture, but this one still looks great to us.