Two hands hold a rounded rectangular case with a small lollipop-shaped cutout. The case is dark grey with a bit of white protruding between the two halves in the middle.

Add USB-C To Your AirPods The Easy Way

While the death of Apple’s Lightning Connector can’t come soon enough, swapping the ports on their products as “category-defining innovations” seems a bit of a stretch. [Ken Pillonel] has designed a set of streamlined, repairable, USB-C adapters for the AirPods, AirPods Pro, and AirPods Max that show Apple what innovation really means.

If you’ve followed [Pillonel]’s work in the past, you’ll know he’s as a big a fan of repairability as we are here, so this isn’t just a cheap knockoff dongle that’ll be in the trash as fast as your counterfeit wireless earbuds. In the video below, he walks us through his quest start-to-finish to design something compact that gives you all the joys of USB-C without the pain of buying a whole new set of headphones.

We like the iteration on the connector, showing that flexible circuits can do some amazing things, but are still subject to failure at extreme angles. Using a combination of 3D printing, a cool robot sandblasting machine, a pick-and-place, and some old fashioned hand soldering, [Pillonel] treats us to a polished final product that’s put together with actual screws and not adhesive. His designs are all open source, so you can DIY, or he sells finished copies in his shop if you want to give one to your less-than-techy relatives.

[Pillonel] may seem familiar as he’s the guy who added USB-C to the iPhone before Apple and redesigned the AirPods Pro case for repairability. Apple is getting better about repair in some of its devices, for sure, but unsurprisingly, hackers do it better.

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CT Scanner Reveals The Difference Between Real And Fake AirPods

These days, you have to be careful what you buy. Counterfeit hardware is everywhere, especially when you’re purchasing things sight unseen over the Internet. [Jon Bruner] recently set out to look at a bunch of fake AirPod clones, and found that the similarities between the imposters and the real thing are only skin deep. A CT scan reveals all.

As you might expect, Apple’s AirPods are a fine example of miniaturization. They’re packed to the gills with hardware, with very little wasted space inside. Flexible PCBs hook up the electronics in an elegant and tidy fashion. Three tiny MEMS microphones are on board to capture the user’s voice and filter out noise. The battery that runs the show is a hefty lithium-ion coin cell which fills almost all the empty space behind the audio driver.

By contrast, the fakes look positively weedy inside. They cut out the bonus microphones, using just one to do the job. Wires link up the different components, with unimpressive blobby soldering visible that has splattered around the internal enclosure. Even the cases are lower-tech, with a weaker battery and a poorer charging solution. Hilariously, cheaping out on the tech makes the fakes lighter, so they compensate by adding weights to create a sense of heft for the user.

It’s amazing how much is revealed by a CT scan, that doesn’t even require opening the devices to tear them down. Fake hardware really is a scourge that many in the tech industry find themselves fighting against on a regular basis.

An exploded view of an AirPods Pro case. The outer case consists of two long, capsule-shaped sections that enclose several smaller parts including the wireless charging cable, contacts for charging the AirPods themselves, and the top rounded protective piece for the buds that nestles into the top capsule. This version includes screws to fasten everything together instead of adhesives.

Fixing Some More Of Apple’s Design Mistakes

Love them or hate them, there’s no denying that Apple has strayed from the Woz’s original open platform ideal for the Apple II. [Ken Pillonel] is back for another round of fixing Apple’s repairability mistakes with a full complement of 3D printable replacement parts for the AirPods Pro case.

While modeling all of the parts would be handy enough for repairing a device with a 0/10 iFixit score, [Pillonel] modified the parts to go together with screws instead of adhesive so any future repairs don’t require cracking the plastic egg. He says, “By showcasing the potential for repairability, I hope to inspire both consumers and multi-billion dollar companies, like Apple, to embrace sustainable practices in their products.”

[Pillonel]’s repairability exploits may seem familiar to readers from his previous work on adding USB-C to the iPhone and the AirPods Pro case. If you just need to retrieve a lost AirPod, you might try an electromagnet, or you can make a Bluetooth receiver from a pair of knock-off buds.

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A closeup of a black flexible PCB with an out-of-focus quarter in the background, approximately the same size as the end of the PCB we're looking at. One the right is a USB C connector and to its left are two SMD components with visible pins. Several smaller SMD components (resistors or caps?) are soldered to other parts of the board.

Making The AirPods Pro Case Repairable

Apple is often lauded for its design chops, but function is often sacrificed at the altar of form, particularly when repair is involved. [Ken Pillonel] has made it easier for everyone to replace the batteries or lightning port in the AirPods Pro case. (YouTube)

With such notable hacks as adding USB C to the iPhone already under his belt, [Pillonel] has turned his attention to fixing the notoriously poor repairability of AirPods and AirPods Pro, starting with the cases. While the batteries for these devices are available, replacement Lightning ports are not, and taking the housing apart for the case is an exercise in patience where the results can’t be guaranteed.

He designed a USB C replacement port for broken Lightning ports that is a perfect fit if you happen to get the case apart in one piece. If you’re less successful, he has you covered there too with a 3D printable enclosure replacement.

We sure miss the days of schematic proliferation here at Hackaday, but we know you don’t let glued enclosures or unobtainium parts stand in the way of repairs.

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Hackaday Links: February 10, 2019

Last month was NAMM, the National Association of Musical Something that begins with ‘M’, which means we’re synthed and guitarded out for the year. The synth news? Behringer are making cheap reproductions and clones of vintage gear. There’s something you need to know about vintage gear: more than half of everything produced today has a Roland 808 or 909 drum machine (or sample), a 303 bass synth, or a 101 mono synth in it. Put an 808, 909, 303, and 101 on the same table, connected to a mixer, and you can make most of the electronic music from the ’80s and ’90s. And Behringer is cloning these synths. Neat times. But there’s a problem: Roland is trademarking these drum machines and synths, with trademark filings in the US and Germany. These are ‘trade dress’, or basically the beautiful red, orange, yellow, and white buttons of the 808 and the digital cyber silver plastic aesthetic of the 303, but there you go. It’s round one in the Roland v. Behringer match, may the first person to give me an 808, 909, 303, and 101 for a thousand dollars win.

Synths? Sure thing. Here’s a stash of New Old Stock 8580 SID chips, the ‘synth on a chip’ found in the Commodore 64. The price? $50. [ben] bought one of these, and the card that came with it said,  “We purchased these chips in 2006 and they’ve been stored in our climate-controlled storage area ever since. Even still, we found a handful of them that didn’t pass testing. Treat them with care!” Yes, a bunch of SID chips for sale is noteworthy, but at $50 a piece for 1980s technology, can someone explain why a chip fab isn’t cranking these things out? If there’s one ancient piece of silicon where the demand meets what it would cost to spin up the silicon line, the SID is it. Where are the modern reproductions?

Excited about making an electronic badge this year? Seeed is offering badge sponsorships for 2019, with an offer of a 5% discount on PCBA, and a 10% discount if you put the Seeed logo on the board. I might be a little biased, but Seeed is a place where you can just ask, “hey, you guys do clear soldermask?” and they find a way to do it.

The best way to tell if someone is rich isn’t by seeing if they have an i8 parked outside their mansion, or just a piece of junk with an M badge. It isn’t whether or not their filet mignon is wagyu or just Kobe, and it isn’t if they’re cruising the skies in a G650 or just puttering around in a Cessna Citation. No, the best way to tell if someone is rich is to notice their AirPods. Yes, Apple’s wireless headphones (which are actually pretty good!) are the best foundation of a class division these days. The best class signal since private railroad cars now has a problem: people are printing their own AirPods. [Brady32] over on Thingiverse has modeled AirPods, and now the design is being given away for free. The horror. Now anyone can print out their own little bits of white plastic, stick them in their ears, and tell the world, ‘I’m better than you. Don’t bother talking back, because I obviously can’t hear you.’

Raspberry Pi has a store! Yes, everyone’s favorite single board computer now has an ‘experimental space’ in Cambridge’s Grand Arcade. The Beeb is saying this store is ‘bucking the retail trend’, yes, but any retail trend doesn’t really apply here; brands have storefronts, and it’s not about revenue per square foot. Makerbot had a store, and it wasn’t about selling printers. Microsoft has stores. Sony built a mall to advertise the original PlayStation. While the Raspberry Pi brick and mortar store will probably never make any money, it is an indication the Raspberry Pi foundation has built a valuable brand worthy of celebration. Here’s some pics of the store itself.

Did you know Hackaday has a retro edition? It’s true! retro.hackaday.com is a lo-fi version of Hackaday without CSS or Javascript or any other cruft. It’s hand-written HTML (assembled by a script) of the first ten thousand or so Hackaday posts. The idea is that old computers could load the retro site, just to prove they could. [Matthias Koch] has an Atari PC3 — Atari’s PC compatible with an 8088 running at 8Mhz, 640k of RAM and a 20 MB hard drive — and got this thing to pull up the retro site. Good work!

What is the current state of 3D printing? What is the current state of 3D printing videos on YouTube? Oh boy we’re going to find out. [Potent Printables] did an ‘analysis’ of 3D printing videos published to YouTube, and found the category riddled with ‘clickbait’, without giving an operational definition of what ‘clickbait’ actually is, or how it’s different from any other content (because who would make a video that doesn’t have the purpose of attracting viewers) Anyway, there’s a problem with the YouTube algorithm, and 3D printing blogs are copying it, filling the entire hobby with disillusioned beginners, or something. After defining ‘The Most Viewed’ as not being a news or documentary footage (okay, that’s fair), having at least three printing videos, not clickbait, and gives the designer proper attribution, [Potent Printables] found a list filled with [Maker’s Muse], [3D Print Guy] and other channels who do 3D printing work, but don’t put 3D printing in the title. This is great; 3D printing isn’t a fascinating new technology that’s the first step towards Star Trek replicators; we’ve slid down the trough of disillusionment and now 3D printers are just tools. It’s great, and in 2018 things are as they should be.