How The Lost Mystery Pigment ‘Maya Blue’ Got Recreated

A distinct blue pigment reminiscent of turquoise or a clear sky was used by the ancient Maya to paint pottery, sculptures, clothing, murals, jewelry, and even human sacrifices. What makes it so interesting is not only its rich palette — ranging from bright turquoise to a dark greenish blue — but also its remarkable durability. Only a small number of blue pigments were created by ancient civilizations, and even among those Maya blue is unique. The secret of its creation was thought to be lost, until ceramicist and artist [Luis May Ku] rediscovered it.

Maya blue is not just a dye, nor a ground-up mineral like lapis lazuli. It is an unusual and highly durable organic-inorganic hybrid; the result of a complex chemical process that involves two colorants. Here is how it is made: Indigotin is a dye extracted from ch’oj, the Mayan name for a specific indigenous indigo plant. That extract is combined with a very specific type of clay. Heating the mixture in an oven both stabilizes it produces a second colorant: dehydroindigo. Together, this creates Maya blue.

Luis May Ku posing with Maya blue.

The road to rediscovery was not a simple one. While the chemical makeup and particulars of Maya blue had been known for decades, the nuts and bolts of actually making it, not to mention sourcing the correct materials, and determining the correct techniques, was a long road. [May] made progress by piecing together invaluable ancestral knowledge and finally cracked the code after a lot of time and effort and experimentation. He remembers the moment of watching a batch shift in color from a soft blue to a vibrant turquoise, and knew he had finally done it.

Before synthetic blue pigments arrived on the scene after the industrial revolution, blue was rare and highly valuable in Europe. The Spanish exploitation of the New World included controlling Maya blue until synthetic blue colorants arrived on the scene, after which Maya blue faded from common knowledge. [May]’s rediscovered formula marks the first time the world has seen genuine Maya blue made using its original formula and methods in almost two hundred years.

Maya blue is a technological wonder of the ancient world, and its rediscovery demonstrates the resilience and scientific value of ancestral knowledge as well as the ingenuity of those dedicated to reviving lost arts.

We’re reminded that paints and coatings have long been fertile ground for experimentation, and as an example we’ve seen the success people had in re-creating an ultra-white paint that actually has a passive cooling effect.

Printing Bed Off-Kilter? Blu-Tack To The Rescue!

For all their applications, 3D printers can be finicky machines. From extruder problems, misaligned or missing layers, to finding an overnight print turned into a tangled mess, and that’s all assuming your printer bed is perfectly leveled. [Ricardo de Azambuja’s] new linear delta printer was frustrating him. No matter what he did, it wouldn’t retain the bed leveling calibration, so he had to improvise — Blu-Tack to the rescue.

It turns out [Azambuja]’s problem was so bad that the filament wouldn’t even attempt to adhere to the printing bed. So, he turned to Printrun Pronterface and a combination of its homing feature and the piece-of-paper method to get a rough estimate of how much the bed needed to be adjusted — and a similar estimate of how big of a gob of Blu-Tack was needed.

Pressing the bed into place, he re-ran Pronterface to make sure he was on the level. [Azambuja] notes that you would have to redo this for every print, but it was good enough to print off a trio of bed leveling gears he designed so he doesn’t have to go through this headache again for some time.

Continue reading “Printing Bed Off-Kilter? Blu-Tack To The Rescue!”

1W Blue Laser – Remarkably Easy And Dangerous

[youtube=http://www.youtube.com/watch?v=lE3F7vjYx4U]

We’ve been covering Laser Hacks pretty much since the beginning but it’s surprising to see the niche market that has sprouted up around building powerful handheld modules. [Styropyro] filmed the video above as a tutorial on building a 1W blue laser. The “flashlight” that he starts with includes a heat sink intended for a laser diode. It seems there’s a lot of choices when choosing one of these build kits. A one Watt blue laser diode is press fit into the heat sink and wired in place. The body of the device receives a boost converter to get the batteries up to 1A, and once the assembly is complete the burning begins. It lights candles, matches, and pops balloons; the normal laser demo goodies.

So it’s a pretty easy build. But it’s also easy for someone being careless to damage their eyes. As [Styropyro] mentions in his comments, just looking at the dot created by the laser will damage your sight.