Delta Pen Plotter Draws In Multiple Colors

If you’re building your first plotter, or you just like thinking in right angles, you’d probably consider a Cartesian design for your build. [András Vujovits] went another route with his project, building an impressive delta pen plotter with a useful tool changer, to boot.

The build relies on a unique motion system, wherein two NEMA 17 stepper motors drive either side of the linkage to control the position of the end effector—in this case, a pen carriage. By controlling the position of each side of the mechanism, it’s possible to move the pen through XY space. Running the show is an Arduino Nano, fitted with a GRBL shield and appropriate stepper motor drivers.

The magnetic tool changer is particularly nifty, too. It allows the plotter to grab a different ink at will to add more color to the drawing. It’s well-designed, with the plotter able to change inks without losing accuracy or otherwise fumbling the switchover. The plotter uses Muji ball point pens, which are available in a range of colors and draw with slick, clean lines. It’s also quite a fast plotter, thanks in part to [András]’s efforts to keep the pen carriage light by using a smart mechanism to offload the pen lifting actuator to the main body.

[András] has plans available, but you’re going to have to pay for them. Still, it’s always nice to see a new machine in the wild. Video after the break.

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Trio Of Mods Makes Delta Printer More Responsive, Easier To Use

Just about any 3D printer can be satisfying to watch as it works, but delta-style printers are especially hypnotic. There’s just something about the way that three linear motions add up to all kinds of complex shapes; it’s mesmerizing. Deltas aren’t without their problems, though, which led [Bruno Schwander] to undertake a trio of interesting mods on his Anycubic Kossel.

First up was an effort to reduce the mass of the business end of the printer, which can help positional accuracy and repeatability. This started with replacing the stock hot-end with a smaller, lighter MQ Mozzie, but that led to cooling problems that [Bruno] addressed with a ridiculously overpowered brushless hairdryer fan. The fan expects a 0 to 5-VDC signal for the BLDC controller, which meant he had to build an adapter to allow Marlin’s 12-volt PWM signal to control the fan.

Once the beast of a fan was tamed, [Bruno] came up with a clever remote mount for it. A 3D-printed shroud allowed him to mount the fan and adapter to the frame of the printer, with a flexible duct connecting it to the hot-end. The duct is made from lightweight nylon fabric with elastic material sewn into it to keep it from taut as the printhead moves around, looking a bit like an elephant’s trunk.

Finally, to solve his pet peeve of setting up and using the stock Z-probe, [Bruno] turned the entire print bed into a strain-gauge sensor. This took some doing, which the blog post details nicely, but it required building a composite spacer ring for the glass print bed to mount twelve strain gauges that are read by the venerable HX711 amplifier and an Arduino, which sends a signal to Marlin when the head touches the bed. The video below shows it and the remote fan in action.

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Robot Arms Nudge The Hands Of Time In The Strangest Clock

We see a lot of clocks here at Hackaday. Digital clocks, retro clocks, lots of Nixie clocks, binary clocks, and clocks that appear to be designed specifically to be unreadable. But this dual-servo kinematic clock is something we haven’t seen yet, and it’s certainly worth a mention.

[mircemk]’s idea is simple and hearkens back to grammar school days when [Teacher] put a large cardboard clock dial on the blackboard and went through the “big hand, little hand” drill. In this case, the static cardboard clock has been replaced by a 3D-printed dial and hands, while a pair of servos linked together by two arms takes the place of the teacher. The video below shows it in action; the joint in the linkage between the two servos has a screw sticking out that can be maneuvered across the clock face to reposition the hands. It’s a little jittery, though; [mircemk] might want to tune the servo loops up a bit or tighten the linkage joints to make things a little smoother.

Even with the shakes, we find it wonderfully weird and hard to stop watching. It reminds us a bit of this luminous plotting clock from a while back – same linkage, different display.

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Delta Robot Is Sorting Golf Balls And Taking Names

It’s a common situation faced by every hard-working American – you get home after a long day at the calcium mines, and find yourself stuck with a pile of colored golf balls that simply aren’t going to sort themselves. Finally, you can put away your sorting funnels and ball-handling gloves – [Anthony] has the solution.

That’s right – it’s a delta robot, tasked with the job of sorting golf balls by color. A Pixy2 object tracking camera is used to survey the table, with the delta arms twitching around to allow the camera to get an unobstructed view. Once the position of the balls is known, a bubble sort is run and the balls rearranged into their correct color order.

[Anthony] readily admits the bubble sort is very inefficient at this task; it was an intentional choice so it could be later compared with other sorting methods. [Anthony] also goes into detail, sharing the development process of the suction gripper as well as discussing damping methods to reduce noise.

Delta machines are always fun to watch, and are a good choice for sorting machines. We’ve seen some really tiny ones, too. Video after the break.

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Dainty Delta Is About As Small As A Robot Can Be

There’s something mesmerizing about delta robots. Whether they are used at a stately pace for a 3D-printer or going so fast you can barely see them move in a pick and place machine, the way that three rotary actuators can work together to produce motion in three axes is always a treat to watch. Especially with a delta robot as small as this one.

[KarelK16] says this is one of those “just because I can” projects with no real application. And he appears to have been working on it for a while; the video below is from eight years ago. Regardless, the post is new, and it’s pretty interesting stuff. The tiny ball joints used in the arms are made from jewelry parts; small copper crank arms connect the three upper arms to micro-servos. The manipulator [KarelK16] attached is very clever, too – rather than load down the end of the arms with something heavy, a fourth servo opens an closes a flexible plastic grasper through a Bowden cable. It’s surprisingly nimble, and grasps small objects firmly.

There are certainly bigger deltas – much bigger – and more useful ones, too, but we really like this build. And who knows – perhaps model robotics will join model railroading as a hobby someday. If it does, [KarelK16]’s diminutive delta might be the shape of things to come.

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Delta Bot Plucks Out Tunes On A Mandolin

Is there no occupation safe from the scourge of robotic replacement? First it was the automobile assemblers, then fast food workers, and now it’s the — mandolin players?

Probably not, unless [Clayton Darwin]’s mandolin playing pluck-bot has anything to say about it. The pick-wielding delta-ish robot can be seen in action in the video below, plucking out the iconic opening measures of that 70s prom-theme favorite, “Colour My World.” The robot consists of two stepper motors connected to a hinged wooden arm by two pushrods. We had to slow the video down to catch the motion, but it looks like [Clayton] has worked out the kinematics so that the pick can be positioned in front of any of the mandolin’s eight strings. A quick move of the lower stepper then flicks the pick across a string and plucks it. [Clayton] goes into some detail about how he built the motion-control part in an earlier video; he also proves that steppers are better musicians than we’ll ever be with a little “Axel F” break.

It’s only a beginning, of course, but the complexity of the kinematics just goes to show how simple playing an instrument isn’t. Unless, of course, you unleash an endless waterfall of marbles on the problem.

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Rewound And Rewired BLDC Makes A Half-Decent Generator

What’s the best way to turn a high-powered brushless DC motor optimized for hobby use into a decent low-RPM generator? Do you take a purely mechanical approach and slap a gearbox on the shaft? Or do you tackle the problem electrically?

The latter approach is what [GreatScott!] settled on with his BLDC rewinding and rewiring project. Having previously explored which motors have the best potential as generators, he knew the essential problem: in rough terms, hobby BLDCs are optimized for turning volts into RPMs, and not the other way around. He started with a teardown of a small motor, to understand the mechanical challenges involved, then moved onto a larger motor. The bigger motor was stubborn, but with some elbow grease, a lot of scratches, and some destroyed bearings, the motor was relieved of both its rotor and stator. The windings were stripped off and replaced with heavier magnet wire with more turns per pole than the original. The effect of this was to drive the Kv down and allow better performance at low RPMs. Things looked even better when the windings were rewired from delta to wye configuration.

The take-home lesson is probably to use a generator where you need a generator and let motors be motors. But we appreciate [GreatScott!]’s lesson on the innards of BLDCs nonetheless, and his other work in the “DIY or buy?” vein. Whether you want to make your own inverter, turn a hard drive motor into an encoder, or roll your own lithium battery pack, he’s done a lot of the dirty work already.

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