Hacking A Brother Label Maker: Is Your CUPS Half Empty Or Half Full?

July 7, 2024 by Al Williams 8 Comments

On the one hand, we were impressed that a tiny Brother label maker actually uses CUPS to support printing. Like [Sdomi], we were less than impressed at how old a copy it was using – – 1.6.1. Of course, [Sdomi] managed to gain access to the OS and set things up the right way, and we get an over-the-shoulder view.

It wasn’t just the old copy of CUPS, either. The setup page was very dated and while that’s just cosmetic, it still strikes a nerve. The Linux kernel in use was also super old. Luckily, the URLs looked like good candidates for command injection.

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Retrotechtacular: Circuit Potting, And PCBs The Hard Way

June 15, 2023 by Dan Maloney 8 Comments

There was a time when the very idea of building a complex circuit with the intention of destroying it would have been anathema to any electrical engineer. The work put into designing a circuit, procuring the components, and assembling it, generally with point-to-point wiring and an extravagant amount of manual labor, only to blow it up? Heresy!

But, such are the demands of national defense, and as weapons morphed into “weapon systems” after World War II, the need arose for electronics that were not only cheap enough to blow up but also tough enough to survive the often rough ride before the final bang. The short film below, simply titled “Potted and Printed Circuits“, details the state of the art in miniaturization and modularization of electronics, circa 1952. It was produced by the Telecommunications Research Establishment (TRE), the main electronics R&D entity in the UK during the war which was responsible for inventions such as radar, radio navigation, and jamming technology.

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3D Printed Copper Rocket Nozzle Costs Under Two Grand

July 9, 2021 by Al Williams 19 Comments

You don’t think of hobby-grade 3D printing as a good method for creating rocket nozzles. But [Mister Highball] managed to create a copper nozzle using a common printer, a kiln, and some special copper-bearing filament.

The copper filament is about 90% metal. Virtual Foundry recommends preheating it before printing and you have to sinter it in an oven to remove the plastic and leave a solid metal piece which will, of course, shrink.

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3D Printed Printing Press Turns You Into Gutenberg

February 26, 2021 by Al Williams 14 Comments

A few machines have truly changed the world, such as the wheel, steam engines, or the printing press. Maybe 3D printers will be on that list one day too. But for today, you can use your 3D printer to produce a working printing press by following plans from [Ian Mackay]. The machine, Hi-Bred, allows you to place printed blocks in a chase — that’s the technical term — run a brayer laden with ink over the type blocks and hand press a piece of paper with the platen.

The idea is more or less like a giant rubber stamp. As [Ian] points out, one way to think about it is that white pixels are 0mm high and black pixels are 3mm high. He suggests looking at old woodcuts for inspiration.

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Use Blueprint Process To Print On Fabric With Lasers

December 18, 2019 by Gerrit Coetzee 11 Comments

[Shih Wei Chieh] has built a laser cyanotype printer for fabrics. You know, for art!

How do you get an inkjet head on a shoe or a couch? Most printing processes require a flat surface to print. But hearkening back to the days when a blueprint was a blueprint, a mixture of an iron salt and an acid are mixed and applied to a surface an interesting reaction occurs when the surface is exposed to UV light. The chemicals react to form, of all things, prussian blue. After the reaction occurs simply washing away the remaining chemicals leaves a stable print behind.

[Shih Wei Chieh] uses two galvanometers and a laser to cure the fabric. He uses a slightly newer process which reduces the exposure time required. This lets him print very large pictures, but also on uneven surfaces. As you can see in the video, viewable after the break, the effect is very pretty. There’s a new way to have the coolest pen plotter on the block.

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Hacker Abroad: Vietnam’s Hardware Hackers

March 27, 2019 by Mike Szczys 5 Comments

One of the unfortunate things about Hackaday’s globe-spanning empire is that you often don’t get to meet the people you work with in person. Since I was in China and it’s right next door, I really wanted to pop over to Vietnam and meet Sean Boyce, who has been writing for Hackaday for a couple of years, yet we’ve never met. I suggested we could make this happen if we put together a meetup or unconference. Sean was immediately confident that the Ho Chi Minh City hardware hackers would turn out in force and boy was he right! On Sunday night we had a full house for the first ever Hackaday Vietnam Meetup.

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Printing Christmas Cards The Hard Way

January 21, 2019 by Ted Yapo 5 Comments

Printing customized Christmas cards is a trivial matter today: choose a photo, apply a stock background or border, add the desired text, and click a few buttons. Your colorful cards arrive in a few days. It may be the easiest way, but it’s definitely no where near as cool as the process [linotype] used this season. (Editor’s note: skip the Imgur link and go straight for the source!)

The first task was to create some large type for the year. [linotype] laser printed “2018” then used an iron to transfer toner to the end of a piece of scrap maple flooring. Carving the numbers in relief yielded ready-to-go type, since the ironing process took care of the necessary mirroring step. The wood block was then cut to “type high” (0.918 inches; who knew?) using a compositor’s table saw – with scales graduated in picas, of course.

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