[Ben] at workbench with 3D-printed sea scooter

Watertight And Wireless In One Go: The DIY Sea Scooter

To every gadget, tool, or toy, you can reasonably think: ‘Sure I could buy this… but can I make it myself?’ And that’s where [Ben] decided he could, and got to work. On a sea scooter, to be exact.

This sea scooter was to be a fully waterproof, hermetically sealed 3D-printed underwater personal propulsion device, with the extreme constraint that the entire hull and mechanical interfaces are printed in one go. No post-printing holes for shafts, connectors, or seals. It also meant [Ben] needed to embed all electronics, motor, magnetic gearbox, custom battery pack, wireless charging, and non-contact magnetic control system inside the print during the actual print process.

As [Ben] explains, both Bluetooth and WiFi ranges are laughable once underwater. He elegantly solves this with a reed-switch-based magnetic control system. The non-contact magnetic drive avoids shaft penetrations entirely. Power comes from a custom 8S LiFePO₄ pack, charged wirelessly through the hull. Lastly, everything’s wrapped in epoxy to make it as watertight as a real submarine.

The whole trick of ‘print-in-place’ is that [Ben] pauses the builder mid-print, and drops in each subsystem like a secret ingredient. Continuing, he tweaks the printer’s Z-offset, and onwards it goes. It’s tense, high-stakes work; a 14-hour print where one nozzle crash means binning hundreds of dollars’ worth of embedded components.

Still, [Ben] took the chance, and delivered a cool, fully packed and fully working sea scooter. Comment below to discuss the possibilities of building one yourself.

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OpenSCAD: Tieing It Together With Hull()

What’s your favorite OpenSCAD command? Perhaps it’s intersection() or difference()? Or are you a polygon() and extrude() modeler? For me, the most useful, and maybe most often overlooked, function is hull(). Hull() does just what it says on the can — creates a convex hull around the objects that are passed to it as children — but that turns out to be invaluable.

Hull() solves a number of newbie problems: making things round and connecting things together. And with a little ingenuity, hull() can provide a nearly complete modelling strategy all on its own. If you use OpenSCAD and your creations end up with hard edges, or you spend too much time figuring out angles, or if you just want to experience another way to get the job done, read on!

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Haptic Halluc 2

[youtube=http://www.youtube.com/watch?v=E4UKXyPlO8Q]

We can not express the childlike glee that we experienced watching this video. We want so badly to have one of these setups. What you are seeing is a half dome projected cockpit with two haptic controllers in the style of a delta robot. This is controlling the Halluc robot which is a hybrid wheeled octopod. The dome can and has been done at home fairly simply, and we suspect that you guys could come up with some similar delta controllers. So who wants to build one and donate it to hackaday?

[via BotJunkie]