[Les] from [Les’ Lab] has designed a driver for laser diodes up to 10 watts, and decided to show us how it operates, tells us what we should keep in mind when designing such a driver, and talks about laser safety in general. This design is an adjustable current regulator based on the LM350A, able to provide up to 10 watts of power at about 2 volts – which is what his diode needs. Such obscure requirements aren’t easily fulfilled by commonly available PSUs, which is why a custom design was called for.
He tells us how he approached improving stability of the current regulation circuit, the PCB design requirements, and planning user interface for such a driver. However, that’s just part of the battle – regulating the current properly is important, but reducing the potential for accidental injuries even more so. Thus, he talks extensively about designing the driver circuit with safety in mind – using various kinds of interlocks, like a latching relay circuit to prevent it from powering up as soon as power is applied.
