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Hackaday Links: July 3, 2022

Looks like we might have been a bit premature in our dismissal last week of the Sun’s potential for throwing a temper tantrum, as that’s exactly what happened when a G1 geomagnetic storm hit the planet early last week. To be fair, the storm was very minor — aurora visible down to the latitude of Calgary isn’t terribly unusual — but the odd thing about this storm was that it sort of snuck up on us. Solar scientists first thought it was a coronal mass ejection (CME), possibly related to the “monster sunspot” that had rapidly tripled in size and was being hyped up as some kind of planet killer. But it appears this sneak attack came from another, less-studied phenomenon, a co-rotating interaction region, or CIR. These sound a bit like eddy currents in the solar wind, which can bunch up plasma that can suddenly burst forth from the sun, all without showing the usually telltale sunspots.

Then again, even people who study the Sun for a living don’t always seem to agree on what’s going on up there. Back at the beginning of Solar Cycle 25, NASA and NOAA, the National Oceanic and Atmospheric Administration, were calling for a relatively weak showing during our star’s eleven-year cycle, as recorded by the number of sunspots observed. But another model, developed by heliophysicists at the U.S. National Center for Atmospheric Research, predicted that Solar Cycle 25 could be among the strongest ever recorded. And so far, it looks like the latter group might be right. Where the NASA/NOAA model called for 37 sunspots in May of 2022, for example, the Sun actually threw up 97 — much more in line with what the NCAR model predicted. If the trend holds, the peak of the eleven-year cycle in April of 2025 might see over 200 sunspots a month.

So, good news and bad news from the cryptocurrency world lately. The bad news is that cryptocurrency markets are crashing, with the flagship Bitcoin falling from its high of around $67,000 down to $20,000 or so, and looking like it might fall even further. But the good news is that’s put a bit of a crimp in the demand for NVIDIA graphics cards, as the economics of turning electricity into hashes starts to look a little less attractive. So if you’re trying to upgrade your gaming rig, that means there’ll soon be a glut of GPUs, right? Not so fast, maybe: at least one analyst has a different view, based mainly on the distribution of AMD and NVIDIA GPU chips in the market as well as how much revenue they each draw from crypto rather than from traditional uses of the chips. It’s important mainly for investors, so it doesn’t really matter to you if you’re just looking for a graphics card on the cheap.

Speaking of businesses, things are not looking too good for MakerGear. According to a banner announcement on their website, the supplier of 3D printers, parts, and accessories is scaling back operations, to the point where everything is being sold on an “as-is” basis with no returns. In a long post on “The Future of MakerGear,” founder and CEO Rick Pollack says the problem basically boils down to supply chain and COVID issues — they can’t get the parts they need to make printers. And so the company is looking for a buyer. We find this sad but understandable, and wish Rick and everyone at MakerGear the best of luck as they try to keep the lights on.

And finally, if there’s one thing Elon Musk is good at, it’s keeping his many businesses in the public eye. And so it is this week with SpaceX, which is recruiting Starlink customers to write nasty-grams to the Federal Communications Commission regarding Dish Network’s plan to gobble up a bunch of spectrum in the 12-GHz band for their 5G expansion plans. The 3,000 or so newly minted experts on spectrum allocation wrote to tell FCC commissioners how much Dish sucks, and how much they love and depend on Starlink. It looks like they may have a point — Starlink uses the lowest part of the Ku band (12 GHz – 18 GHz) for data downlinks to user terminals, along with big chunks of about half a dozen other bands. It’ll be interesting to watch this one play out.

3D Printed Trays For Your Pick And Place Machine

3dprintedPNPTray Pick and Place machines are one of the double-edged swords of electronics.They build your boards fast, but if you don’t have everything setup perfectly, they’ll quickly make a mess. A pick and place can’t grab a resistor from a pile and place it – so far only humans can pull that one off. They need parts organized and oriented in reels or trays.

[Parker Dillmann] had to load some parts, but didn’t have a tray for them, so he 3D printed his own. [Parker] works at a small assembly house in Texas. He’s working on a top secret design which includes FFC connectors. Unfortunately, the connectors shipped in pick and place unfriendly tubes rather than reels. If he couldn’t find a tray, [Parker] would have to hand place those connectors as a second operation, which would increase the time to build each board and leave more chances for mistakes.

Rather than place each part by hand, [Parker] got in touch with his friend [Chris Kraft] who is something of a 3D printing guru. [Chris] confirmed that a 3D printed tray would be possible, though the PLA he prints with was not static safe. That was fine for the connectors, but [Parker] was hoping to save some tray space by putting his PSOC4 chips in the printed tray as well.

[Parker] used SketchUp to design a tray that would fit his Madell DP2006-2 pick and place. He left .15mm clearance around the parts – just enough to cover any inaccuracies during printing, but not enough to throw off parts placement. He sent the STL file over to [Chris] who used Simplify3D to a create a Gcode file. [Chris] printed the tray at .2 mm layer height on his MakerGear M2 printer, and the results looked great. Would they be good enough for the pick and place machine?

[Parker] received the printed trays in the mail and loaded them with parts. The pick and place had no problem finding and placing the connectors, making this job a huge success. [Parker] even left room for the PSOC4 chips.He plans to paint the tray with anti-static paint before giving them at try.

We really like this story – it’s a perfect example of how 3D printers can speed up processes in manufacturing. Now that the basic design is done, creating new trays is a snap. Nice work [Parker] and [Chris]! Continue reading “3D Printed Trays For Your Pick And Place Machine”