Pocket-Sized Thermal Imager

Just as the gold standard for multimeters and other instrumentation likely comes in a yellow package of some sort, there is a similar household name for thermal imaging. But, if they’re known for anything other than the highest quality thermal cameras, it’s excessively high price. There are other options around but if you want to make sure that the finished product has some sort of quality control you might want to consider building your own thermal imaging device like [Ruslan] has done here.

The pocket-sized thermal camera is built around a MLX90640 sensor from Melexis which can be obtained on its own, but can also be paired with an STM32F446 board with a USB connection in order to easily connect it to a computer. For that, [Ruslan] paired it with an ESP32 board with a companion screen, so that the entire package could be assembled together with a battery and still maintain its sleek shape. The data coming from the thermal imagining sensor does need some post-processing in order to display useful images, but this is well within the capabilities of the STM32 and ESP32.

With an operating time on battery of over eight hours and a weight under 100 grams, this could be just the thing for someone looking for a thermal camera who doesn’t want to give up an arm and a leg to one of the industry giants. If you’re looking for something even simpler, we’ve seen a thermal camera based on a Raspberry Pi that delivers its images over the network instead of on its own screen.

DIY Thermal Imager Uses DIY Gaussian Blur

Under the right circumstances, Gaussian blurring can make an image seem more clearly defined. [DZL] demonstrates exactly this with a lightweight and compact Gaussian interpolation routine to make the low-resolution thermal sensor data display much better on a small OLED.

[DZL] used an MLX90640 sensor to create a DIY thermal imager with a small OLED display, but since the sensor is relatively low-resolution at 32×24, displaying the data directly looks awfully blocky. Gaussian interpolation to improve the display looks really good, but it turns out that the full Gaussian interpolation isn’t a trivial calculation write on your own. Since [DZL] wanted to implement it on a microcontroller, the lightweight implementation was born. The project page walks through the details of Gaussian interpolation and how some effective shortcuts were made, so be sure to give it a look.

The MLX90640 sensor also makes an appearance in the Open Thermal Camera, one of the entries for the 2019 Hackaday Prize. If you’re interested in thermal imaging, don’t miss this teardown of a thermal imaging camera.