Hackaday Prize Entry: A Numerically Controlled RepRap

The story for permanent storage for computers begins with the Jacquard loom. Hackaday commenters that are less clever than a Wikipedia article may argue that it was the earlier Bouchon and de Vaucanson looms, but either way we owe permanent storage methods to loom designers. So the story goes that punched cards for weaving brocades and damask patterns in cloth turned into punched cards for tabulating a census, calculating artillery trajectories, and ends with hundreds of gigabytes of storage in a thumbnail-sized micro SD card.

This story glosses over one important fact. The automated looms of the 17th century were simply a way to make a manufacturing process faster. These automated looms were the forebears of numerically controlled machine tools. These machines, first a lathe, followed by mills and all sorts of metalworking tools, first appearing in the 1950s, used punched tape to store the commands required to mill a part out of metal. Just like the SD card on a modern 3D printer.

For [will.stevens’] Hackaday Prize entry, he’s going back to the roots of automated manufacturing and building a punched card reader for his 3D printer. Is the idea sound? Yes. Is it going to be easy? No, [will] is creating his punched card reader on his 3D printer. It’s the ultimate expression of the RepRap philosophy of self-replication, and an interesting engineering challenge, too.

[will]’s idea for a punch card print controller uses relays. It’s a simple control system that encodes the individual steps for the X and Y axes, along with a length of a line. This printer won’t be able to create lines that go in every direction, instead, there are only 48 possible angles this printer can use out of 360 degrees. At large scales, prints and plots will have the jaggies, but at smaller scales, this control system will be able to print something resembling a circle.

[will] has a PDF of his proposed control system, and he’s already hard at work creating the 3D printed relays and solenoids. [will]’s goal for this year’s Hackaday Prize is to create a 2D plotter – just one axis short of a 3D printer, and he’s well on his way to printing off his own punched cards.

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Reading Paper Tapes From Scratch!

Home made tape reader

Feeling a little nostalgic? Dying to read some paper ticker tapes? You can do it manually, but that’d take forever! [NeXT] decided to make a little PCB to help him out.

Having searched for paper tape readers for years, and even getting halfway through building the mechanical portion of it in his high-school tech class, [NeXT] decided to take a serious stab at it — and by golly, it works!

The reason he finally decided to go down this route is because you just can’t buy them (well, for cheap), and even the DIY or hobby ones out there are notoriously slow — what better reason to design it from scratch?

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Outputting Text On A Paper Tape Machine

thegame

Back before the days of 8 inch floppy disks, storing computer programs was much more primitive than even a stack of punch cards. The earliest general purpose computers used paper tape, a strip of paper with punched holes designating a 0 or a 1. Thankfully for the computer scientists of the day, these paper tapes weren’t created by hand. No, the Friden SP-2 tape punch took care of the duties of punching holes in these tapes. When [Max] rescued one of these tape punch machines from a trash bin, he knew what he needed to do: connect it to an Arduino so he could create his own paper tapes.

[Max] found a veroboard with a bunch of transistors inside the machine that was added by a previous owner. After finding the manual for the machine he connected it to an Arduino, holding each of the eight control pins high to punch the tape, and then holding another pin high to advance the tape. With this, he was able to punch letters instead of binary code into his paper tape.

[Max] also added an Ethernet shield to his Arduino that checks his email. If an email shows up in a special folder, it outputs the subject line to the tape punch machine, giving him an entirely retro ticker tape machine, built with vintage 60s hardware.

There are a pair of videos of [Max]’s tape punch machine in action below, along with a gallery of the glamorous gut shots of this incredible machine.

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