tape

64 Articles

Bar of conductive filament with leds and a battery

Putting Conductive TPU To The Test

March 15, 2025 by 3 Comments

Ever pried apart an LCD? If so, you’ve likely stumbled at the unassuming zebra strip — the pliable connector that makes bridging PCB pads to glass traces look effortless. [Chuck] recently set out to test if he could hack together his own zebra strip using conductive TPU and a 3D printer.

[Chuck] started by printing alternating bands of conductive and non-conductive TPU, aiming to mimic the compressible, striped conductor. Despite careful tuning and slow prints, the results were mixed to say the least. The conductive TPU measured a whopping 16 megaohms, barely touching the definition of conductivity! LEDs stayed dark, multimeters sulked, and frustration mounted. Not one to give up, [Chuck] took to his trusty Proto-pasta conductive PLA, and got bright, blinky success. It left no room for flexibility, though.

It would appear that conductive TPU still isn’t quite ready for prime time in fine-pitch interconnects. But if you find a better filament – or fancy prototyping your own zebra strip – jump in! We’d love to hear about your attempts in the comments.

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Newspaper clipping with words 'speaking personally' and a photo

A Fast Rewind To The Era Of Tapesponding

March 12, 2025 by 5 Comments

Imagine a time before Discord servers and cheap long-distance calls. Back in the 1950s, a curious and crafty group of enthusiasts invented their own global social network: on reels of magnetic tape. They called it tapesponding (short for tape corresponding), and it was a booming hobby for thousands of radio hams, tinkerers, and audio geeks. Here’s the original video on this analog marvel.

These folks weren’t just swapping mixtapes. They crafted personal audio letters, beamed across the globe on 3-inch reels. DIY clubs emerged everywhere: World Tape Pals (Texas-based, naturally) clocked 5,000 members from “every Free Nation” – which frames it in a world in terms of East vs. West. Some groups even pooled funds to buy shared tape decks in poorer regions – pure hacker spirit. The tech behind it: Speeds of 3¾ IPS, half-track mono, round-robin reels, and rigorous trust networks to avoid ghosters. Honestly, it makes IRC net ops look soft. Tapesponding wasn’t just for chatty types. It fostered deep friendships, even marriages. It was social engineering before that term was coined. The video is below the break.

What are your thoughts on this nostalgic way of long-distance communication? The warm whirring of a spinning tape reel? The waiting time before your echo is returned? Or are have you skipped all the analog mechanics and shouted out into the LoRaWAN void long ago?

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An image showing an original grey and blue Sony Walkman with the text "1970" below it, and an arrow pointing to the right of it at a much smaller blue Walkman with the text "2000" underneath it, and a final arrow pointing to the right to a bright orange cassette player by We Are Rewind in a man's hand with the text "now" beneath it.

Why Are Cassette And CD Players So Big Now?

March 1, 2025 by 66 Comments

The early 2000s were the halcyon days of physical media. While not as svelte as MP3 players became, why are those early 2000s machines smaller than all the new models popping up amidst the retro audio craze?

We’ve bemoaned the end of the electromechanical era before, and the Verge recently interviewed the people at We Are Rewind and Filo to get the skinny on just why these newer cassette and CD players aren’t as small as their predecessors. It turns out that all currently produced cassette players use the same mechanism with some small tweaks in materials (like metal flywheels in these higher quality models) because the engineering required to design a smaller and better sounding alternative isn’t warranted by the niche nature of the cassette resurgence.

A similar fate has befallen the laser head of CD mechanisms, which is why we don’t have those smooth, rounded players anymore. Economies of scale in the early 2000s mean that even a cheap player from that era can outperform a lot of the newer ones, although you won’t have newer features like Bluetooth to scandalize your audiophile friends. A new Minidisc player is certainly out of the question, although production of discs only ended this February.

If you’re looking to get back into cassettes, this masterclass is a good place to start. If you don’t fancy any of the players the Verge looked at, how about rolling your own incarnation with the guts from a vintage machine or just going for the aesthetic if cassettes aren’t your jam?

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Copying Commodore Data Tapes, 40 Years Late

February 28, 2025 by 41 Comments

Unless you handle the backups for a large corporation, bank, or government entity, you likely haven’t stored much data to tape recently. But magnetic storage used to be fairly mainstream back in the 1980s for all kinds of computer programs. Plenty of computers used standard cassette tapes for this too but you couldn’t just copy them with standard audio equipment. You’d need something like this 1560 datasette from [Jan].

The core problem with using Hi-Fi equipment to copy tapes storing data instead of audio is that data tapes need to be much more precise in order to avoid losses that might not be noticeable in an audio recording. In the 80s computer companies like Commodore built tape drives specifically for their computers, so [Jan]’s project uses two of these 1530 drives to build this “1560” datasette. (No working 1530 hardware was harmed in this build.) An inverter circuit in one tape deck is used to provide the signal to write the data to the other tape, reliably copying data from these data tapes in a way Hi-Fi never could.

[Jan] does lament not having something like this back in the 80s when the Commodore was in its heyday, but there’s still a dedicated retrocomputing scene for these machines that will get plenty of use out of projects like this. If you need to go the other direction in time, there are also interfaces that allow data tapes from old Commodores to be read by modern computers with USB.

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Cassette Tape Plays MP3s

January 6, 2025 by 65 Comments

Cassette tapes were a major way of listening to (and recording) music througout the 1980s and 1990s and were in every hi-fi stereo, boom box, and passenger vehicle of the era. Their decline was largely as a result of improvements in CD technology and the rise of the MP3 player, and as a result we live in a world largely absent of this once-ubiquitous technology. There are still a few places where these devices crop up, and thanks to some modern technology their capabilities as a music playback device can be greatly enhanced.

The build starts, as one might expect, by disassembling the cassette and removing the magnetic tape from the plastic casing. With the interior of the cassette empty it’s capable of holding a small battery, USB-C battery charger, and a Bluetooth module. The head of an old tape deck can be wired to the audio output of the Bluetooth module and then put back in place in the housing in place of the old tape. With the cassette casing reassembled, there’s nothing left to do but pair it to a smartphone or other music-playing device and push play on the nearest tape deck.

As smartphones continue to lose their 3.5 mm headphone jacks, builds like this can keep lots of older stereos relevant and usable again, including for those of us still driving older vehicles that have functioning tape decks. Of course, if you’re driving a classic antique auto with a tape technology even older than the compact cassette, there are still a few Bluetooth-enabled options for you as well.

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A Non-Musical Use Case For 8-Track

August 28, 2024 by 23 Comments

There was a time in the not-too-distant past when magnetic tape was the primary way of listening to and recording audio. Most of us are familiar with the cassette tape, a four-track system that plays first one side of the tape, then the other. There was the eight-track tape as well which did not have quite as much popularity or longevity but did have a few interesting features that [Serial Hobbyism] took advantage of to make an interactive game.

The defining feature of the eight-track system, beyond the obvious eight tracks on the tape, is that the tape runs in a continuous loop, never needing to be stopped or flipped over. Instead, four buttons select pairs of the eight tracks, moving a head immediately to make the switch on-the-fly. [Serial Hobbyism]’s game plays a trivia-style audio recording and asks the player to answer questions by pushing one of the four “program” buttons to switch tracks. If the correct track is selected, the recorded audio congratulates the player and then continues on with the game. Likewise, if an incorrect track is selected, the recording notes that and the game continues.

Another interesting feature of this game is that it can be played without modifying an eight-track player, as the selectable tracks are a core function of this technology. They can be used in a similar way as cassette tapes to store computer data and a data recorder similar to the eight-track system was used on the Voyager space probes, although these only bear a passing resemblance.

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A person putting a screw into a CNC spoil board on the left of the image. Their drill is chartreuse and black. Clamps hold a rectangular board down at all four corners. The spindle of the CNC is just visible on the right hand side of the image.

Workholding Options For The Beginner CNC Operator

July 23, 2024 by 6 Comments

Designing a file to cut on a CNC is only part of the process. You also have to keep it in place while the machine does its work. [Garrett Fromme] walks us through five different work holding techniques.

Since every project is different and stock material can vary from thin veneer to much larger pieces, there’s no one right work holding method for every project, and not all methods are applicable to all materials. A vise is great for small projects that need to be held very securely and won’t be damaged, vacuum tables can make switching pieces quick in a production environment, fasteners will hold a piece securely at the expense of your spoil board, clamps are fairly versatile but fiddly to setup, and tape and CA glue are quick but require more consumables.

[Fromme] does a quick demonstration of setups with these different methods and their limitations, which is a great place to start for the beginner CNC operator. Just like 3D printers, CNCs are a far cry from the replicators in Star Trek that can automagically create what you ask it to, but proper workholding lets you waste less material and operate the machine more safely.

Our own [Elliot Williams] had a look at how CNCs aren’t as automated as you think. If you do need some CNC clamps, you might try these printable parametric clamps, or if you want something more beautiful, give these metal toe clamps a go.

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