Building A Custom Paper Tape Punch Machine

June 23, 2025 by Maya Posch 14 Comments

The solenoid and punch side of the machine. {Credit: Simon Boak)

Although [Simon Boak] had no use for an automatic paper tape punch, this was one of those intrusive project thoughts that had to be put to rest. With not a lot of DIY projects to look at, the first step was to prototype a punch mechanism that would work reliably. This involved the machining of a block of aluminium with holes at the right locations for the punch (HSS rods) to push through and create holes into the paper without distortions. Next was to automate this process.

To drive the punches, 12V solenoids were selected, but using leverage to not require the solenoids to provide all the force directly. On the electronics side this then left designing a PCB with the solenoid drivers and an Arduino Nano-style board as the brains, all of which including the Arduino source can be found on GitHub. Much like with commercial tape punch machines, this unit receives the data stream via the serial port (and optional parallel port), with the pattern punched into the 1″ paper tape.

One issue was finding blank paper tape, for which [Simon] cut up rolls of thermal paper using a 3D-printed rig with appropriately installed sharp blades. This paper tape seems to work quite well so far, albeit with the compromise that due to the current drawn by each solenoid (~1.7A) only one solenoid gets activated at any time. This makes it slower than commercial punch machines.

Thanks to [Tim] for the tip.

Classy Paper Tape Reader Complements Homebrew Retrocomputer

March 11, 2025 by Dan Maloney 26 Comments

If you were one of the earliest of early adopters in the home computing revolution, you might have had to settle for paper tape mass storage. It was slow, it was bulky, but it was what you had, and that gave it a certain charm that’s hard to resist. And that charm is what [Joshua Coleman] captures with this DIY paper tape reader build.

If the overall style of this project looks familiar, it’s because it was meant to echo the design themes from [Joshua]’s Coleman Z-80 modular computer. The electronics of the reader are based on [David Hansel]’s take on a paper tape reader, which in turn was meant to complement his Altair 8080 simulator — it’s retrocomputers all the way down! [Joshua]’s build has a few bells and whistles to set it apart, though, including an adjustable read head, parametric 3D-printed reels, and a panel mounted ammeter, just because. He also set it up to be a sort of keyboard wedge thanks to an internal relay that bypasses the reader unless it’s actually playing back a tape. Playback speed is pretty fast; see the video below for details.

So far, writing the tapes is an offline process. [Joshua] uses a Python program to convert ASCII to an SVG file and uses a laser cutter to burn holes in lengths of paper, which are then connected together to form a longer tape. A logical next step might be to build a feeder that moves a paper tape across the bed of the laser cutter in sync with the conversion program, to create continuous paper tapes. Or, there’s always the old-school route of solenoid-powered punch and die. We’d be thrilled with either.

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Paper Tape – With LASERs!

January 29, 2025 by Jenny List 20 Comments

Though it is many decades since paper tape was commonly used as a data input or storage medium, it still holds a fascination for many who work with computers. Over the years we’ve featured more than one paper tape related project, and the latest to come out way is [ColemanJW2]’s 8-bit ASCII paper tape generator.

It’s natural to expect when talking about a paper tape generator that a machine of some type will emerge, probably with a large reel of tape, a whirring mechanical punch, and a big box of paper confetti. This one however is different, because it exists in software and produces an SVG file to cut the tape with a laser cutter. Common workshop equipment in 2025, but the stuff of science fiction when paper tape was current.

The software is a Python script, which has a friendly GUI. It applies 8-bit ASCII to the tape, and supports control codes and ANSI escape sequences. There’s a very short demonstration video of a tape being cut, which we’ve placed below the break.

If you make any tapes this way, see if you can find a paper tape event badge to read them.

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Debugging The UE1 Paper Tape Reader And Amplification Circuit

December 9, 2024 by Maya Posch 2 Comments

The tape reader and amplifiers mounted with the other UE1 modules. (Credit: David Lovett, YouTube)

After recently putting together the paper tape reader for his custom tube-based UE1 computer, [David Lovett] did get squiggles on the outputs, but not quite the right ones. In the most recent video, these issues are addressed one by one, so that this part of the UE1 1-bit computer can be called ‘done’. Starting off the list of issues were the odd readings from the photodiodes, which turned out to be due to the diodes being misaligned and a dodgy solder joint. This allowed [David] to move on to building the (obviously 6AU6 tube-based) amplifier for the photodiode output signals.

Much like the Bendix G-15’s tape reader which served as inspiration, this also meant adding potentiometers to adjust the gain. For the clock signal on the tape, a clock recovery PCB was needed, which should provide the UE1 computer system with both the clocks and the input data.

Using the potentiometers on the amplification board, the output signals can be adjusted at will to give the cleanest possible signal to the rest of the system, which theoretically means that as soon as [David] adds the permanent wiring and a few utility boards to allow the code to manipulate the tape reader (e.g. halt) as well as manual inputs. The UE1 computer system is thus being pretty close to running off tape by itself for the first time and with it being ‘complete’.

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Completing The UE1’s Paper Tape Reader And First Squiggles

November 17, 2024 by Maya Posch 1 Comment

The UE1 tape reader in its nearly finished glory. Note the resistor to regulate the motor speed. (Credit: David Lovett, Usage Electric) — The UE1 tape reader in its nearly finished glory. Note the resistor to regulate the motor speed. (Credit: David Lovett, Usagi Electric)

On today’s installment of UE1 vacuum tube computer construction, we join [David Lovett] once more on the Usagi Electric farm, as he determines just how much work remains before the project can be called done. When we last left off, the paper tape reader had been motorized, with the paper tape being pulled through smoothly in front of the photodiodes. This left [David] with the task to create a PCB to wire up these photodiodes, put an amplification circuit together (with tubes, of course) to amplify the signal from said photodiodes, and add some lighting (two 1-watt incandescents) to shine through the paper tape holes. All of this is now in place, but does it work?

The answer here is a definite kinda, as although there are definitely lovely squiggles on the oscilloscope, bit 0 turns out to be missing in action. This shouldn’t have come as a major surprise, as one of the problems that Bendix engineers dealt with back in the 1950s was effectively the same one: they, too, use the 9th hole on the 8-bit tape as a clock signal, but with this whole being much smaller than the other holes, this means not enough light passes through to activate the photodiode.

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A Teletype By Any Other Name: The Early E-mail And Wordprocessor

November 13, 2024 by Al Williams 40 Comments

Some brand names become the de facto name for the generic product. Xerox, for example. Or Velcro. Teletype was a trademark, but it has come to mean just about any teleprinter communicating with another teleprinter or a computer. The actual trademark belonged to The Teletype Corporation, part of Western Electric, which was, of course, part of AT&T. But there were many other companies that made teleprinters, some of which were very influential.

The teleprinter predates the computer by quite a bit. The original impetus for their development was to reduce the need for skilled telegraph operators. In addition, they found use as crude wordprocessors, although that term wouldn’t be used for quite some time.

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Building A Motor Feed For The UE1 Vacuum Tube Computer’s Paper Tape Reader

November 10, 2024 by Maya Posch 9 Comments

Building a paper tape reader by itself isn’t super complicated: you need a source of light, some photoreceptors behind the tape to register the presence of holes and some way to pull the tape through the reader at a reasonable rate. This latter part can get somewhat tricky, as Usagi Electric‘s [David Lovett] discovered while adding this feature to his vacuum tube-era DIY reader. This follows on what now seems like a fairly simple aspect of the photosensors and building a way to position said photosensors near the paper tape.

As the feed rate of the paper tape is tied to the reading speed, and in the case of [David]’s also contains the clock for the custom tube-based UE1 computer, it determines many of the requirements. With 8 bits per line, the tape forms the ROM for the system, all of which has to be executed and used immediately when read, as there is no RAM to load instructions into. This also necessitates the need to run the tape as an endless loop, to enable ‘jumping’ between parts of this paper-based ROM by simple masking off parts of the code until the desired address is reached.

For the motor a slot car motor plus speed-reduction gear was chosen, with a design to hold these then designed in FreeCAD. Courtesy of his brother’s hobby machine shop and a CAD professional’s help, producing these parts was very easy, followed by final assembly. Guides were added for the tape, not unlike with a cassette player, which allowed the tape to be pulled through smoothly. Next up is wiring up the photodiodes, after which theoretically the UE1 can roar into action directly running programs off paper tape.

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