parametric

18 Articles

Two-Piece Boxes Thanks To Laser-Cut Flex Hinges

April 6, 2017 by 14 Comments

It sounds like a challenge from a [Martin Gardner] math puzzle from the Scientific American of days gone by: is it possible to build a three-dimensional wooden box with only two surfaces? It turns out it is, if you bend the rules and bend the wood to make living hinge boxes with a laser cutter.

[Martin Raynsford] clearly wasn’t setting out to probe the limits of topology with these boxes, but they’re a pretty neat trick nonetheless. The key to these boxes is the narrow to non-existent kerf left by a laser cutter that makes interference fits with wood a reality. [Martin]’s design leverages the slot and tab connection we’re used to seeing in laser-cut boxes, but adds a living flex-hinge to curve each piece of plywood into a U-shape. The two pieces are then nested together like those old aluminum hobby enclosures from Radio Shack. His GitHub has OpenSCAD scripts to parametrically create two different styles of two-piece boxes so you can scale it up or (somewhat) down according to your needs. There’s also a more traditional three-piece box, and any of them might be a great choice for a control panel or small Arduino enclosure. And as a bonus, the flex-hinge provides ventilation.

Need slots and tabs for boxes but you’re more familiar with FreeCAD? These parametric scripts will get you started, and we’ll bet you can port the flex-hinge bit easily, too.

Endstops That Stay Out Of The Way

March 30, 2017 by 7 Comments

In the course of building a new delta printer, [thehans] decided he needed his own endstop design that used minimal hardware. Endstops are just switches that get hit when the printer moves at the extreme of an axis, but [thehans] wanted something with a bit of refinement for his BigDelta 3D Printer build.

The result is a small unit that cradles a microswitch and needs only a single zip tie that mounts flush, resulting in a super tidy looking piece. In addition, it mounts on the delta’s v-slot rails such that the mount does not take up any of the machine’s range of motion, because the carriage can travel past it. It is a parametric design made in OpenSCAD, so feel free to modify it to accommodate other types of switches.

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Making Parametric Models In Fusion 360

February 2, 2016 by 51 Comments

We all know and love OpenSCAD for its sweet sweet parametrical goodness. However, it’s possible to get some of that same goodness out of Fusion 360. To do this we will be making a mathematical model of our object and then we’ll change variables to get different geometry. It’s simpler than it sounds.

Even if you don’t use Fusion 360 it’s good to have an idea of how different design tools work. This is web-based 3D Modeling software produced by Autodesk. One of the nice features is that it lets me share my models with others. I’ll do that in just a minute as I walk you through modeling a simple object. Another way to describe what we’re going to learn is: How to think when modeling in Fusion 360.

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Parametric Spherical Speakers Are Not A Moon

January 1, 2015 by 8 Comments

A good speaker enclosure is not just about building a box out of plywood and covering it with carpet, although playing with 1F capacitors is pretty cool. No, for a good speaker enclosure you need the right internal volume, the right size bass port, the right speaker, and it should definitely, certainly, not be a moon.  [Rich] figured out he could do all of this with a 3D printer, resulting in the NOMOON: The NOMOON Orbital Music-Making Opensource, Openscad-generated Nihilator.

This work is a continuation of earlier work that designed parameterized speakers in the shape of Borg cubes. Now [Rich] is on to Borg scout ships,  and this version has everything you would expect for speaker design.

The NOMOON is available on the Thingiverse Customizer with variables for the internal diameter, the volume of the enclosure in liters, wall thickness, speaker hole, bass port, and wire holes. Of course a customized design is also possible with a stock OpenSCAD installation.

[Rich] has printed a few of these not moons and even with a speaker with terrible bass response, he has a pretty good-sounding setup as far as Youtube videos go. You can check that out below.

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