Multi-Stage Ion Thruster Holds Exciting Promise

September 19, 2022 by Tom Nardi 55 Comments

Anyone who’s looked into high-voltage experiments is likely familiar with ion lifters — spindly contraptions made of wire and aluminum foil that are able to float above the workbench on a column of ionized air. It’s an impressive trick that’s been around since the 1950s, but the concept has yet to show any practical application as the thrust generated isn’t nearly enough to lift a more substantial vehicle.

It’s a bit early to suggest that [Jay Bowles] of Plasma Channel has finally found the solution to this fundamental shortcoming of electrostatic propulsion, but his recently completed multi-stage ion thruster certainly represents something of a generational leap for the technology. By combining multiple pairs of electrodes and experimentally determining the optimal values for their spacing and operational voltage, he’s been able to achieve a sustained exhaust velocity of 2.3 meters per second.

Dry ice was used to visualize airflow through the thruster.

While most ion thrusters are lucky to get a piece of paper fluttering for their trouble, [Jay] demonstrates his creation blowing out candles at a distance of a meter or more. But perhaps the most impressive quality of this build is the sound — unlike most of the experimental ion thrusters we’ve seen, the air flowing through this contraption actually makes an audible roaring sound. When the 45 kilovolt supply voltage kicks in it sounds like a hair drier, except here there’s no moving parts involved.

In addition to providing graphs that show how air velocity was impacted by input voltage and the number and spacing of the electrode pairs, [Jay] also pops the thruster on a scale to show that there is indeed a measurable thrust being produced. Admittedly the 22 grams of thrust being generated isn’t much compared to the contraption’s own mass of 490 grams, but in the world of electrostatic propulsion, those are pretty impressive numbers.

[Jay] says he has some improvements in mind that he believes will significantly improve the device’s performance as he works towards his ultimate goal of actually flying an ion-propelled aircraft. We saw MIT do it back in 2018, and it would be great to see an individual experimenter pull off a similar feat. Obviously, there’s still a long way to go before this thing takes to the skies, but if anyone can pull it off, it’s [Jay Bowles].

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High Tech Pancake Tesla Coil Brings The Lightning

March 18, 2022 by Tom Nardi 4 Comments

For several years now we’ve been following [Jay Bowles] as he brings high-voltage down to Earth on his Plasma Channel YouTube channel. From spark gaps made of bits of copper pipe to automotive ignition coils driven by the stalwart 555 timer, he’s got a real knack for keeping his builds affordable and approachable. But once in a while you’ve got to step out of your comfort zone, and although the dedicated DIY’er could still replicate the solid state “pancake” Tesla coil he documents in his latest video, we’d say this one is better left for the professionals.

The story starts about nine months ago, when [Jay] was approached by fellow YouTuber [LabCoatz] to collaborate on a PCB design for a solid state Tesla coil (SSTC). Rather than a traditional spark gap, a SSTC uses insulated-gate bipolar transistors (IGBTs) triggered by an oscillator, which is not only more efficient but allows for fine control of the primary coil. The idea was to develop an AC-powered coil that was compact, easy to repair, and could be controlled with just a couple dials on the front panel. The device would also make use of an antenna feedback system that would pick up the resonant frequency of the secondary coil and automatically adjust the IGBT drive to match.

Being considerably more complex than many of the previous builds featured on Plasma Channel, it took some time to work out all the kinks. In fact, the majority of the video is [Jay] walking the viewer through the various failure modes that he ran into while developing the SSTC. Even for somebody with his experience in high-voltage, there were a number of headscratchers that had to be solved.

For example, the first version of the design used metal bolts to attach the primary and secondary coils, until he realized that was leading to capacitive coupling and replaced them with acrylic blocks instead. If his previous videos surprised you by showing how easy it could be to experiment with high-voltages, this one is a reminder that it’s not always so simple.

But in the end [Jay] does get everything sorted out, and the results are nothing short of spectacular. Even on the lower power levels it throws some impressive sparks, but when cranked up to max, it offers some of the most impressive visuals we’ve seen so far from Plasma Channel. It was a lot of work, but it certainly wasn’t wasted effort.

Fascinated by the results, but not quite ready to jump into the deep end? This affordable and easy to build high-voltage generator featured on Plasma Channel back in 2020 is a great way to get started. If you still need more inspiration, check out the fantastic presentation [Jay] gave during the 2021 Remoticon.

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Exploring The Healing Power Of Cold Plasma

November 12, 2021 by Tom Nardi 21 Comments

It probably won’t come as much surprise to find that a blast of hot plasma can be used to sterilize a surface. Unfortunately, said surface is likely going to look a bit worse for wear afterwards, which limits the usefulness of this particular technique. But as it turns out, it’s possible to generate a so-called “cold” plasma that offers the same cleansing properties in a much friendlier form.

While it might sound like science fiction, prolific experimenter [Jay Bowles] was able to create a reliable source of nonthermal plasma for his latest Plasma Channel video with surprisingly little in the way of equipment. Assuming you’ve already got a device capable of pumping out high-voltage, all you really need to recreate this phenomenon is a tank of helium and some tubing.

Cold plasma stopped bacterial growth in the circled area.

[Jay] takes viewers through a few of the different approaches he tried before finally settling on the winning combination of a glass pipette with a copper wire run down the center. When connected to a party store helium tank and the compact Slayer Exciter coil he built last year, the setup produced a focused jet of plasma that was cool enough to touch.

It’s beautiful to look at, but is a pretty light show all you get for your helium? To see if his device was capable of sterilizing surfaces, he inoculated a set of growth plates with bacteria collected from his hands and exposed them to the cold plasma stream. Compared to the untreated control group the reduction in bacterial growth certainly looks compelling, although the narrow jet does have a very localized effect.

If you’re just looking to keep your hands clean, some soap and warm water are probably a safer bet. But this technology does appear to have some fascinating medical applications, and as [Jay] points out, the European Space Agency has been researching the concept for some time now. Who knows? In the not so distant future, you may see a similar looking gadget at your doctor’s office. It certainly wouldn’t be the first time space-tested tech came down to us Earthlings.

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Drone And High Voltage Spin Up This DIY Corona Motor

October 19, 2021 by Tom Nardi 5 Comments

The average Hackaday user could probably piece together a rough model of a simple DC motor with what they’ve got kicking around the parts bin. We imagine some of you could even get a brushless one up and running without too much trouble. But what about an electrostatic corona motor? If your knowledge of turning high voltage into rotational energy is a bit rusty, let [Jay Bowles] show you the ropes in his latest Plasma Channel video.

Like many of his projects, this corona motor relies on a few sheets of acrylic, a handful of fasteners, and a healthy dose of physics. The actual construction and wiring of the motor is, if you’ll excuse the pun, shockingly simple. Of course part of that is due to the fact that the motor is only half the equation, you still need a high voltage source to get it running.

An earlier version of the motor ended up being too heavy.

In this case, [Jay] is revisiting his earlier experiments with atmospheric electricity to provide the necessary jolt. One side of the motor is connected to a metallic mesh electrode that’s carried 100 m into the air by a DJI Mini2 drone, while the other side is hooked up to several large nails driven into the ground.

The potential between the two gets the motor spinning, and makes for an impressive demonstration, but it’s not exactly the most practical way to experiment with your new corona motor. If you’d rather get it running on the workbench, he also shows that a more traditional high voltage source like a Van de Graaff generator will do the job nicely. As an added bonus, it can even power the device wirelessly from a few feet away.

So what can you do with a corona motor? While [Jay] is quick to explain that these sort of devices aren’t exactly known for their torque, he does show that his motor is able to lift a 45 gram weight suspended from a string. That’s frankly more power than we expected, and makes us wonder if there is some quasi-practical application for this contraption. If there is we suspect it’ll be featured in a future Plasma Channel video, so stay tuned.

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Lord Kelvin’s Contraption Turns Drips Into Sparks

July 22, 2021 by Tom Nardi 21 Comments

It’s easy to think that devices which generate thousands of volts of electricity must involve relatively modern technology, but the fact is, machines capable of firing sparks through open air predate Edison’s light bulb. Which means that recreating them with modern tools, construction techniques, and part availability, is probably a lot easier than most people realize. The fascinating machine [Jay Bowles] put together for his latest Plasma Channel video is a perfect example, as it’s capable of developing 6,000 volts without any electronic components.

Now as clever as [Jay] might be, he can’t take credit for the idea on this one. That honor goes to Lord Kelvin, who came up with this particular style of electrostatic generator back in 1867. Alternately called “Kelvin water dropper” or “Lord Kelvin’s Thunderstorm”, the machine is able to produce a high voltage charge from falling water without using any moving parts.

Diverging streams means a charge is building up.

Our very own [Steven Dufresne] wrote an in-depth look at how these devices operate, but the short version is that a negative and positive charge is built up in two sets of metallic inductor rings and buckets, with the stream of water itself acting as a sort of wire to carry the charge up to the overhead water reservoir. As [Jay] demonstrates the video, you’ll know things are working when the streams of water become attracted to the inductors they are passing through.

Rather than connecting a separate spark gap up to the water “receivers” on the bottom of his water dropper, [Jay] found the handles on the metal mugs he’s using worked just as well. By moving the mugs closer and farther away he can adjust the gap, and a second adjustment lets him move the vertical position of the inductors. It sounds like it takes some fiddling to get everything in position, but once it’s working, the whole thing is very impressive.

Of course if you’re looking to get serious with high voltage experiments, you’ll want to upgrade to some less whimsical equipment pretty quickly. Luckily, [Jay] has shown that putting together a reliable HV supply doesn’t need to be expensive or complicated.

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High Voltage Gives Metal Balls A Mind Of Their Own

May 25, 2021 by Tom Nardi 19 Comments

Have you ever seen something that’s so fascinating you’re sure there has to be some kind of practical application for it, but you just can’t figure out what? That’s how we feel when watching tiny ball bearings assemble themselves into alien-like structures under the influence of high voltage in the latest Plasma Channel video from [Jay Bowles].

Now to be clear, [Jay] isn’t trying to take credit for the idea. He explains that researchers at Stanford University first documented the phenomenon back in 2015, and that his goal was to recreate their initial results as a baseline and go from there. The process is pretty simple: put small metal ball bearings into a tray of oil, apply high voltage, and watch them self-assemble into “wires” that branch out in search of the ground terminal like a plant’s roots looking for water. With the encouragement of his 500,000 volt Van de Graaff generator, the ball bearings leaped into action and created structures just like in the Stanford study.

With the basic pieces now in place, [Jay] starts to push the envelope. He experiments with various oils to see how their viscosity impacts the ball’s ability to assemble, finding that olive oil seems to be the ideal candidate (at least of those he’s tried so far). He also switches up the size and shape of the tray, to try and find how far the balls can realistically stretch out on their own.

In the end we’re no closer to finding a practical application for this wild effect than the good folks at Stanford were back in 2015, but at least we got to watch the little fellows do their thing in glorious 4K and with the exceptional production value we’ve come to expect from Plasma Channel. That said, [Jay] does hint at his ongoing efforts to turn the structures into works of art by “freezing” them with clear resin, so keep your eyes out for that.

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Supersized Van De Graaff Generator Packs A Punch

April 27, 2021 by Tom Nardi 18 Comments

The Van de Graaff generator is a staple of science museums, to the point that even if the average person might not know its name, there’s an excellent chance they’ll be familiar with the “metal ball that makes your hair stand up” description. That’s partly because they’re a fairly safe way to show off high voltages, but also because they’re surprisingly cheap and easy to build.

In his latest Plasma Channel video [Jay Bowles] builds a large Van de Graaff generator that wouldn’t look out of place in a museum or university, which he estimates is producing up to 500,000 volts. It can easily throw impressive looking (and sounding) sparks 10 inches or more, and as you can see in the video below, is more than capable of pulling off those classic science museum tricks.

It’s really quite amazing to see just how little it takes to generate these kinds of voltages with a Van de Graaff. In fact there’s nothing inside that you’d immediately equate with high voltage, the only electronic component in the generator’s base beyond the battery pack is a motor speed controller. While everything else might look suspiciously like magic, our own [Steven Dufresne] wrote up a properly scientific explanation of how it all works.

In this particular case, the motor spins a nylon pulley in the base of the generator, which is connected to a Teflon pulley in the top by way of a neoprene rubber belt. Combs made from fine metal mesh placed close to the belt at the top and bottom allow the Van de Graaff to build up a static charge in the sphere. Incidentally, it sounds like sourcing the large metal sphere was the most difficult part of this whole build, as it took [Jay] several hours to modify the garden gazing ball to fit atop the acrylic tube that serves as the machine’s core.

In the past we’ve seen Van de Graaff generators built out of literal trash, and back in 2018, [Jay] himself put together a much smaller and more simplistic take on the concept. But this beauty certainly raises the bar beyond anything we’ve seen previously.

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