Make A Steam Cleaner From A Broken Clothes Iron

As the old saying goes, when life gives you a broken iron, make a steam cleaner. Or something like that. Anyway, [Claudio] from [Accidental Science] had a clothes iron with a broken head that he decided to adapt into a steam blower that can be used to clean PCBs, glassware, degreasing parts or cleaning stains off the couch.

[Claudio] covers everything from tearing down the broken iron to crafting a new tip that avoids problems with water droplets condensing on the brass tip that he used first. After salvaging the switch in the head that controls the steam, he carved a wooden handle that is soaked and coated with high-temperature resin. The hot end was then reinstalled, and the whole thing put together.

This build should be approached with some caution, though: anything that mixes high-pressure steam with electricity has the potential to go wrong in unpleasant ways, so be careful out there.

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Fail of the Week – Steam Cleaner fix goes bad

[Sven337] was gifted a steam cleaner, and seemed pretty happy because it helped clean the floor better than a regular mop. Until it fell one day, and promptly stopped working. It would produce steam for a short while and then start spitting out cold water, flooding the floor.

Like any self-respecting hacker, he rolled up his sleeves and set about trying to fix it. The most-likely suspect looked like the thermostat — it would switch off and then wouldn’t switch on again until the water temperature fell way below the target, letting out liquid water instead of steam after the first switching cycle. A replacement thermostat was ordered out via eBay.

Meanwhile, he decided to try out his hypothesis by shorting out the thermostat contacts. That’s when things went south. The heater worked, and got over-heated due to the missing thermostat. The over-temperature fuse in the heater coil blew, so [Sven337] avoided burning down his house. But now, he had to replace the fuse as well as the thermostat.

[Sven337] bundled up all the parts and put them in cold storage. The thermostat arrived after almost 2 months. When it was time to put it all together, a piece of fibreglass tubing that slides over the heater coil was missing. Without the protective sleeve, the heater coil was shorting out with the grounded heater body, blowing out the fuses in his apartment.

That’s when [Sven337] called it a day and threw out the darn steam mop — a few dollars down the drain, a few hours lost, but at least he learnt a few things. Murphy’s Law being what it is, he found the missing insulation sleeve right after he’d thrown it away.