Router jig for a perfect circle

router-jig-for-cutting-circles

We once enlisted a contractor to cut a plywood circle for a cat condo we were building. Now we’re embarrassed that we couldn’t come up with a solution as eloquent and easy to use as this circle cutting router jig which [Grays42] built.

He’s using a small trim router for the job. The jig is made up of two thick-walled pieces of PVC pipe. We don’t think the router is attached to jig. Instead you hold it against the wooden spacer which is on the outside edge of the cut. He doesn’t mention how he made the spacers, but we’d recommend cutting a hole the size of the pipes and then ripping down the middle to remove some of the material (tape the two spacers together during fabrication to ensure proper alignment). It just takes some nuts and bolts from the hardware store to assemble everything.

[Grays42] is using this to cut rings for his telescope build. We have our eye on it for making our own wooden Bulbdial clock.

[via Reddit]

Three pendulum harmonograph

Just the other day we were thinking “You know what we need more of around here? Harmonographs!” And our requests were answered when [Paul] sent in his three pendulum harmonograph. For those unaware, it’s a mechanical device that draws Lissajous curves or “really cool circles” to quote some of our staff.

[Paul] includes all the plans necessary to make your own harmonograph and begin drawing today. If you can’t wait, there’s a video of the three pendulum harmonograph etching a masterpiece after the jump. [Read more...]

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