What would you do to gain a sixth sense? Some of us would submit to a minor surgical procedure where a magnet is implanted under the skin. While this isn’t the first time magnet implants have been mentioned here on Hackaday, [The Thought Emporium] did a phenomenal job of gathering the scattered data from blogs, forum posts, and personal experimentation into a short video which can be seen after the break.
As [The Thought Emporium] explains in more eloquent detail, a magnet under the skin allows the implantee to gain a permanent sense of strong magnetic fields. Implantation in a fingertip is most common because nerve density is high and probing is possible. Ear implants are the next most useful because oscillating magnetic fields can be translated to sound.
For some, this is merely a parlor trick. Lifting paper clips and messing with a compass are great fun. Can magnet implants be more than whimsical baubles?
Continue reading “Magnet Implants, Your Cyborg Primer”
Faced with the potentially arduous task of sanding a wood floor, what would you do? Hire a pro? Rent the proper tools and do it yourself? Perhaps even shell out big bucks to buy professional grade tools? Or would you root around in your junk pile and slap together a quick and dirty floor sander from an old angle grinder?
That’s what [Donn DIY] did when looking at the wide expanse of fresh floorboards in his new sauna. Never one to take the easy way out, and apparently with a thing for angled gear boxes, [Donn DIY] took the guts out of a burnt-out angle grinder for his impromptu floor sander. A drill attached to the old motor rotor provides the spin, and a couple of pieces of scrap wood make the platen. Sandpaper strips are clamped between the discs, and as seen in the video below, the whole contraption does an admirable job.
We’ve seen lots of angle grinder hacks before, some useful, some silly. This one gets the job done and is a nice quick hack that speaks to the value of a well-stocked junk pile.
Continue reading “It’s an Angle Grinder! No, it’s a Floor Sander!”
It seems like everyone is building belt grinders these days. You might think [Jeremy Schmidt] is just hoping on the bandwagon, but you’d be wrong. He took a full two years to design the perfect belt grinder for his needs. Now he’s built his perfect beast, and we must say, it’s quite impressive!
[Jeremy] had seen grinders which can tilt, but most of them tilt the entire machine, including the table. He designed his machine with an independent table. This means the belt can be placed at any angle, while the table remains flat. He’s achieved some really interesting finishes with a course grind on a 45-degree angle to the workpiece.
No build is without its problems. In [Jeremy’s] case it was building the box which acts as a receiver for the machine and the tables. Regular square tube stock wasn’t quite rigid enough, so bar stock was the way to go. The first attempt at building the box resulted in a warped tube, due to the stresses of welding. [Jeremy] was more careful the second time, moving from section to section of the four welds. This kept the heat from building up, and the box stayed straight.
The final result is an incredibly rigid machine which definitely will withstand anything that [Jeremy] can throw at it.
If you want to see more belt grinders at work, check out [Bob]’s treadmill belt grinder, or [Mike’s] conversion.
Continue reading “The Mother of All Belt Grinders”
What’s green and black and used all over the shop? It’s [Make It Extreme]’s newest build, a scratch-built belt grinder. And as usual, the build video gets us in the mood to cut metal.
We’ll go out on a limb here and state that the lathe, and not the belt grinder, is the essential metalworking tool. That’s pretty clear from this build – the running gear is machined entirely on a lathe. But as central as the lathe is to machinery making, belt grinders like this one have to rate right up there in terms of shop utility.
You can sharpen with them, quickly remove stock, clean up welds, form chamfers, and remove rust and corrosion. They’re great all-around tools, and with the quick-release idler feature that this one has, fast belt changes for different jobs make it even more flexible. We’d like to see more adjustability in the work table – the ability to angle the table relative to the belt is very handy – but in all this is a great build and a nice tool to have.
On top of it all, watching the [Make It Extreme] builds – like this sandblaster, spot welder, or belt sander – is like high-speed shop class. There’s a lot to learn, although we have to admit that welding in shorts and a T-shirt gives us the willies.
Continue reading “An Extremely Useful Shop-Built Belt Grinder”
Do you like hacking? Do you like apple cider? Do you like ceiling fans? If you answered “yes” to any of those questions, then boy do we have the project for you! [Lou Wozniak] has an awesome tutorial for building an apple cider press using a ceiling fan motor and a handful of items available at your local hardware store.
The build is pretty simple in concept but complex in execution, and [Lou] does a fantastic job of covering every step in detail in his two project videos. The project has two main components: the grinder to decimate the apples and create a juicy, pulpy soup, and the press to extract the juice. The grinder is powered by the fan motor, while the press uses a screw-drive connected to a power drill, and then a ratchet to squeeze out every last drop.
Eager for more ceiling fan motor goodness? You’re in luck! Apparently [Lou] is a master of repurposing fan motors, and we featured a pottery wheel he made with one a while back.
Continue reading “Apple Cider Press is Just In Time for Fall”
When [JZSlenker] was challenged to find a creative way to destroy a bunch of compact discs that were burned incorrectly, he did not disappoint. He came up with a rather simple but fun contraption that launches the CD’s at high speeds and with a fast rate of fire. He doesn’t share many details about how this machine was built, but the 18 second video makes it pretty obvious how it works.
The CD gun is built mainly from a piece of plywood. This provides a flat base with which to mount the other components. A stack of compact discs is held in place by what appears to be a metal cage that was welded together. An inexpensive angle grinder is used as the propulsion mechanism. The grinding wheel is mounted just in front of the stack of CD’s in a vertical orientation. The wheel must be placed just high enough above the plywood base for a CD to fit in between the wheel and the base. This design is remarkably similar to the Sticker Gun which our own [Brian Benchoff] is building.
Some type of linear actuator is used as the firing mechanism. The actuator is hooked up to a thin piece of metal, cut into an L shape. It almost looks like a reaper tool. When a button is pressed, the actuator fires instantly. This pushes the metal hammer into the CD on the bottom of the stack. The CD is pressed forward into the grinder wheel which then shoots the CD into the air. Based on the below video, it looks like [JZSlenker] is able to fire at a rate of about three CD’s per second with this rig.
This has got to be a super-villain weapon for an upcoming movie, right? Maybe AOL-man?
Continue reading “Fully-Automatic CD Launcher Looks Dangerously Fun”
Surface Grinders are machines that can make a surface of a part very flat, very smooth and very parallel to the face of the part that is mounted to the machine. Surface grinders usually have a spinning grinding wheel suspended over a moving bed. The bed moves the part back and forth under the grinding wheel removing an extremely small amount of material at a time, sometimes down to just a ten-thousandth of an inch (o.0001″) in order to make a precision part.
[Daniel] is a tool guy and wanted a Surface Grinder. He didn’t need a super-accurate commercial grinder so he decided to make one himself. It’s a doozy of a project and is made up of quite a few other tools. [Daniel] already had a mini CNC mill and decided this would be a good platform to begin with. The mill was rigid and already had automated X and Y axes, after all. For the grinder motor, nothing made more economical sense than to use a regular angle grinder, but there were two significant problems. First, no company made wide grinding wheels for an angle grinder. [Daniel] had to modify his spindle to accept an off-the-shelf surface grinding wheel. The second problem is that the new grinding wheel had a max RPM rating of 4400. The angle grinder can reach 10,600 RPM. In order to slow down the angle grinder, a speed control was taken out of an old variable-speed router and integrated with the angle grinder. Problem solved. A mount was then made to attached the angle grinder to the Z axis of the mill.
A magnetic chuck mounted to the mills bed is used to hold down metal work pieces. There is a lever on the chuck that when moved in one direction it creates a magnetic field to hold a ferrous piece of metal firmly to the chuck during machining. When the lever is moved in the other direction, the part is released and can be removed from the Surface Grinder.
To use his new Surface Grinder, [Daniel] creates a CNC g-code file to move his work piece back and forth underneath the grinding wheel. Being able to control the depth of cut and feed rates with his CNC machine removes human error from the grinding process and leaves a consistent finish on the part. Check out the video after the break.
Continue reading “DIY Surface Grinder for making Precision Parts at Home”