cnc

622 Articles

Cyberplotter Uses Multiple Tools To Great Success

September 17, 2020 by 14 Comments

The CNC bug is a familiar ailment in these parts. Often, patients present with persistent obsession with computer controlled machinery, most commonly after initial contact with gateway hardware such as 3D printers or basic plotters. Once diagnosed, there is no cure – simply the desire to build, and build again. [Adam Haile] knows this all too well, and built the Cyberplotter in service to the affliction. 

The Cyberplotter is the culmination of [Adam]’s CNC wishlist – a two-axis build with a seriously large build area, and the capability to mount a whole bunch of different tools for different jobs. With a work area of up to 800mm x 750mm depending on what’s mounted, it can produce some seriously big output. With a Smoothieboard 5X running the show, [Adam] does all kinds of neat hacks to make the system play with different gadgets on the business end. There’s a laser for engraving, and a top-notch pen plotter featuring a high-quality linear rail for precise movement. But the fun doesn’t stop there – [Adam] goes so far as mounting a Z-axis, camera, and even a Sharpie-based airbrush which we’d never even contemplated before.

It’s not [Adam]’s first build, and past experience shines through here – armed with prior knowledge, the build does many things well without compromising on outright capability. You may find [Adam]’s name familiar – we’ve featured his Engravinator on these pages before. Video after the break.

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Measure 1024 Times, Cut Once

September 8, 2020 by 25 Comments

Typically, someone’s first venture into coding doesn’t get a lot of attention. Then again, most people don’t program a CNC table saw right out of the gate. [Jeremy Fielding] wasn’t enticed with “Blink” or “Hello, world,” and took the path less traveled. He tackled I/O, UX, and motion in a single project, which we would equate to climbing K2 as a way to get into hiking. The Python code was over 500 lines, so we feel comfortable calling him an over-achiever.

The project started after he replaced the fence on his saw and wondered if he could automate it, and that was his jumping-on point, but he didn’t stop there. He automated the blade height and angle with stepper motors, so the only feedback is limit switches to keep it from running into itself. The brains are a Raspberry Pi that uses the GPIO for everything. There is a manual mode so he can use the hand cranks to make adjustments like an ordinary saw, but he loses tracking there. His engineering background shines through in his spartan touchscreen application and robust 3D model. The built-in calculator is a nice touch, and pulling the calculations directly to a motion axis field is clever.

We’ve covered [Jeremy]’s DIY dynamometer and look forward to whatever he builds next. Until then, check out a light-duty approach to CNC that cuts foam in two-and-a-half dimensions.

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A Backlit Calendar For All Eternity

September 8, 2020 by 7 Comments

The advantage of the irregularities in the Gregorian calendar combined with the seven-day week is that they provide a constant source of yearly revenue for the paper calendar industry. Long before sustainability became a trending topic, people invented reusable, perpetual calendars, but the non-digital versions of these are sometimes complicated tables that are hard to interpret. [andrei.erdei] created an automated perpetual calendar that is mostly hardware but uses some digital tricks to overcome these problems.

The calendar consists of sandwiched panels of smoked acrylic which are backlit by some strips of WS2812Bs. Although the panels could have been processed with a laser cutter, [andrei.erdei] used a CNC which gave him the possibility to mill some grooves in the back panel to hold the LED strips. The stencil for the numbers was simply printed out on paper and the background made opaque by printing several times over the same piece of paper. The electronics consist of an ESP8266 which takes the date from an NTP server and lights up the corresponding LEDs in different colors for weekdays and weekends.

The classic version of this type of perpetual calendar uses a sliding frame but we have also seen completely different versions based on moving gears.

Video after the break.

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Easy Focus Stacking With Your CNC Machine

September 7, 2020 by 15 Comments

Macro photography is the art of taking photos of things very close up, and ideally at great detail. Unfortunately cameras have poor depth of field at close ranges, so to get around this, many use focus stacking techniques. This involves taking many photos at different focal lengths and digitally compositing them together. To help achieve this, [gtoal] realized that garden variety CNC machines would be perfect for the job.

To focus stack effectively, it’s desirable to move the camera in very small increments of sub-mm precision, in order to get different parts of the subject in focus. For this, a CNC machine excels, as it’s designed to move tool heads in very tiny, precise movements.

To achieve a bargain focus stacking rig, [gtoal] used a Dremel tool mount for cutting discs. It’s repurposed here, used as an easy way to fit a Raspberry Pi camera to a CNC tool head through its mounting holes. From there, it’s a simple manner of stepping the CNC a tiny amount at a time on the Z-axis, while taking photos with the Raspberry Pi along the way. [gtoal] notes that it would be simple for an experienced CNC user to whip up a program to automate the entire process.

We’ve seen other budget focus stacking rigs before, and even a busted 3D printer that was turned into an automated scanning microscope. If you’ve got your own tricks for top notch macro photography, drop us a note in the tipline!

The B-Sides: Curious Uses Of Off-the-Shelf Parts

September 2, 2020 by 44 Comments

I admit: a few years of prototyping without easy machine shop access really whets my tastebuds for turning metal chips. But all that time spent away from proper machine tools has also pushed me to re-imagine part catalogs, something I see almost every day. Without any precision metalworking tools handy, stock mechanical parts have become my supplement for complexity. And so a former dogma to machine-everything-thyself has been transformed into a hunt for that already-made-part-that-does-it-for-you.

But with part catalogs featuring tens of thousands of purpose-built parts, I started reimagining some of them for other misdeeds. And after a few years spent reinventing use cases for some of these parts, I’m about ready to tell you how to misuse them properly. So today I’d like to show you some of my favorite mechanical part B-sides, so to speak. These are ordinary parts in unorthodox places–something you surely won’t find in the datasheet! Now let’s have a look. Continue reading “The B-Sides: Curious Uses Of Off-the-Shelf Parts” →

Laser-Etching Photos On To Eggs

August 28, 2020 by 15 Comments

CNC machines are every maker’s dream. Capable of churning out accurate parts from CAD designs with a minimum of manual labor, they’re a great tool to have in the workshop. Alternatively, you can use them for more entertaining pursuits. [Leo]’s project is one of the latter – etching greyscale photos on to eggs.

The first thing you’ll need is an egg-compatible CNC machine. The Eggbot is a popular option, else a fourth-axis on an existing machine can also do the job as in [Leo]’s case. Coupling the egg is a delicate task, for which some rubber paper rollers are salvaged from an old printer and put to work. Then, a laser needs to be fitted to the CNC head, and the egg depth mapped with a probe to ensure the entire etching is in focus. Then it’s simply a matter of loading up an image, and turning the greyscale data into the relevant G-code to burn it onto the egg.

Using eggs coated in black ink, the results [Leo] achieves are impressive. The eggs would make an amusing Easter gift, or serve as a great cheap way to teach students about CNC techniques. Obviously, eye protection is a must, and be sure to mount your laser securely to avoid any unintentional exposures. Video after the break.

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Mini CNC Mill Goes Horizontal To Reuse CD Drives

August 25, 2020 by 22 Comments

Here at Hackaday, we pride ourselves on bringing you the freshest of hacks, preferably as soon as we find out about them. Thanks to the sheer volume of cool hacks out there, though, we do miss one occasionally, like this e-waste horizontal CNC mill that we just found out about.

Aptly called the “CDCNC” thanks to its reliance on cast-off CD drive mechanisms for its running gear, [Paul McClay]’s creation is a great case study on what you can do without buying almost any new parts. It’s also an object lesson in not getting caught in standard design paradigms. Where most CNC mills mount the spindle vertically, [Paul] tilted the whole thing 90 degrees so the spindle lies on its side. Moving it back and forth on a pair of CD drive mechanisms is far easier than fighting gravity for control, and as a bonus the X- and Y-axes have minimal loading too. The video below shows the mill in action, and it’s easy to see how the horizontal arrangement really helps make this junk bin build into something special.

We think [Paul] did a great job of thinking around the problem with this build, and we’re glad he took the time to tip us off. Apparently it was the upcoming CNC on the Desktop Hack Chat that moved him to let us know about this build. Here’s hoping he drops by for the chat and shares his experience with us.

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