Kentucky-Fried Induction Furnace

[John] and [Matthew] built an induction-heater based furnace and used it to make tasty molten aluminum cupcakes in the kitchen. Why induction heating? Because it’s energy efficient and doesn’t make smoke like a fuel-based furnace. Why melt aluminum in the kitchen? We’re guessing they did it just because they could. And of course a video, below the break, documents their first pour.

Now don’t be mislead by the partly low-tech approach being taken here. Despite being cast in a large KFC bucket, the mini-foundry is well put together, and the writeup of exactly how it was built is appreciated. The DIY induction heater is also serious business, and it’s being monitored for temperature and airflow across the case’s heatsinks. This is a darn good thing, because the combination of high voltage and high heat demands a bit of respect.

Anyway, we spent quite a while digging through [John]’s website. There’s a lot of good information to be had if you’re interested in induction heaters. Nonetheless, we’ll be doing our metal casting in the back yard.

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A Simple Induction Heater

For those of you not familiar, an induction heater is a device capable of heating something up very rapidly using a changing magnetic field. [RMC Cybernetics] decided to build one and was nice enough to write up the project for the Internet’s learning and amusement. A full explanation as well as a schematic and build instructions are provided on their website.

This heater works using a principle involved in most transformers. When there is a change in the magnetic field near a conductive object, a current will be induced in it and it will generate heat. Interestingly enough, while transformers are designed to minimize this heat, an induction heater instead aims to maximize this heat in whatever object is placed within the coils.

[RMC] Has provided a video of how to build the heater as well as it in action after the break! Skip to to 1:42 to see the heating in action. Or watch the whole thing to see how it’s built.

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