Resurrecting An Electric Razor

August 21, 2011 by Mike Szczys 22 Comments

[Salvatore Ventura] likes a close shave from an electric razor, and nothing shaves closer than a new set of blades. After shelling out for some sharp ones, the rechargeable batteries died so he set out to replace them with a couple of double A’s (not the ones pictured above as those are alkaline).

This fix actually increased the original battery life of the razor by about 30%. That’s thanks to a larger capacity than the battery that had come with the razor. But [Salvatore] didn’t get to enjoy the windfall for very long. One morning the charge light was blinking on the razor and it wouldn’t spin up at all. After testing the batteries with a multimeter he found that they had a full charge and figured it was the main board that had gone out.

The real question is, what is that board actually doing? A bit of study led him to the conclusion that it is just a charging circuit, and an on/off switch. He kissed the board goodbye, wired up the AA battery holders directly. Now he jams a paper clip into the recharging jack, shorting the pins to complete the circuit. He could even keep using rechargeables with an external charger if he was careful not to run them too low.

This GLaDOS Potato Is A Lie

August 21, 2011 by Mike Szczys 24 Comments

Why settle for virtual reality when you can make the digital world into reality? [Josh] wanted to have a GLaDOS potato accompany him through life when not playing Portal 2. He set to work to see what kind of replica prop he could come up with. Judging from the image above, and demo video after the break, he nailed it right in the spud.

There’s no worrying about rot. The potato and a few parts were molded from Sculpey and baked in the oven. Since the fake spud is hollow in the center it’s easy to hide the bits that make it talk. An old MP3 player was loaded with quotes from the game, and plays them back via an LM386 audio amplifier circuit and a speaker hidden below the electronic eye. The eye is lit by five yellow LEDs which are also tied into the amplifier to make them blink and fade with the intensity of the audio signal.

A paint job and the nails and wire really make the build look just right. Now [Josh] needs to host a geek-themed Halloween party so he can really show this off.

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Basic Animatronics Continued: Servo Actuated Mouth

August 21, 2011 by Jesse Congdon 4 Comments

[Chris] is at it again and this time he has put together a tutorial rounding off his animatronic face by actuating the mouth. His tutorial covers two different styles of robot mouth: an LCD mouth which dims to imply actuation and a servo articulated flap.

[Chris] covers all the aspects of each mouth type, from the basics of human mouth actuation to servo motor control. In this case the LCD mouth is not quite as impressive so it gets installed on a face mock up while the servo mouth goes on the face previously featured in his other tutorials. The entire setup is still controlled using a single PIC 18F452. The circuit diagrams and code for both types of mouth are all available on the site including videos of the actuated mouth and a gif of the LCD mouth in action.

Check out a video of the articulated mouth below throwing down some classic season 6 Jean-Luc. If you are interested in the other parts of the face we have covered [Chris]’s other tutorials on the eyebrows and the eyeballs. These are a great jumping point for your own animatronic face project and do a great job of setting up all the know how you’d need to build your own emotional puppet.

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A Quick And Dirty VU Meter For Your Next Party

August 21, 2011 by Mike Szczys 12 Comments

If you want an easy project to spice up your next party, chances are you already have parts on hand to throw together [Mikerbot’s] quick and dirty VU-meter lights. The circuit he designed uses the audio input to trigger the base of a PNP transistor, toggling power through a string of LEDs. He’s using four lights for each of the stereo output signals, making them pulse with the music as seen in the video after the break. The circuit is built on a breadboard, and housed in a picture frame with a less-than-impressive diffuser (we think that’s always the hardest part… check out the Heavy Frost used in this project if you want something that works really well).

There are some VU meter chips out there that will really augment this concept. But one improvement might be to throw in an amplifier chip like the LM386 and a couple of potentiometers so that you can dial-in the sensitivity.

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[Bunnie] Mods Chumby To Capture Epic Time-lapse Video

August 21, 2011 by Mike Szczys 13 Comments

When [Bunny] moved into his apartment in Singapore he was surprised to find that a huge building project was just getting started on the other side of the block. Being the curious sort, he was always interested in what was going on, but just looking in on the project occasionally wasn’t enough. Instead, he set up a camera and made a time-lapse video.

This isn’t hard, you can find a slew of intervalometer projects which we’ve covered over the years. But being that [Bunnie] is one of the designers of the Chumby One, and frequently performs hacks on the hardware, it’s no surprise that he chose to use that hardware for the project.

Luckily, he’s sharing the steps he used to get Chumby capturing images. He mentions the hardest part is finding a compatible USB camera. If you have one that works with a 2008 Linux kernel you should be fine. The rest is done with shell scripts. Mplayer captures the images when the script is called from a cron job. Once all the frames are captured, he used mencoder to stitch the JPEGs into a movie. See the result after the break.

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High Voltage: Controlling A Flyback Transformer With An Arduino

August 21, 2011 by Brian Benchoff 14 Comments

If you’d like to build a Jacob’s ladder, an ignition system for a flamethrower, or for some ungodly reason you need 15 kilovolts for a prop replica or cosplay build, this one is for you. It’s an easy to build high voltage power supply that interfaces with an Arduino.

After harvesting a flyback from the power board of a CRT, [Andrew Moser] added a new primary coil to the transformer. This boosts 12 volts that can be easily controlled by an Arduino to something that will arc an inch and a half. The next step building the flyback driver. [Andrew] used a MOSFET and MOSFET driver for this circuit (although he says this guy works without the driver). After that, all that’s left to do is write some software and test it out.

Of course this comes with the boilerplate warning, “If you don’t know what you’re doing, you might die.” That being said, if you ever wanted to test out an Arduino’s resistance to EMP, this is the project for you. Check out the flyback powering a Jacob’s ladder after the break.

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What Would You Put In A Shipping Container Makerspace?

August 20, 2011 by Mike Nathan 51 Comments

rechar_what_to_include_in_a_mobile_workshop

Imagine that you have been asked to construct a portable shipping container workshop that will be sent to the other side of the globe, where the power grid is sketchy and the resources tight. If you had $20,000 to outfit this 20’ container, what components and tools would you include?

This was the question recently posed to us by [Luke Iseman], CTO at re:char. He and his partners are in the midst of putting together a mobile makerspace that will eventually be shipped over to Western Kenya in order to help the locals fertilize their land using biochar. The primary function of this workshop will be to build biochar chambers, so plenty of durable tools and machines are a must. They already have a pretty solid list of items put together, but they wanted input the from makers and hackers out there, who may have worked under similar conditions.

Have any suggestions? Share them in the forum, we’re sure [Luke] and co. will appreciate it!