Day: June 12, 2019

Shorting Pins On A Raspberry Pi Is A Bad Idea; PMIC Failures Under Investigation

June 12, 2019 by 153 Comments

You may have noticed, we’re fans of the Raspberry Pi here at Hackaday. Hardly a day goes by that we don’t feature a hack that uses a Pi somewhere in the build. As useful as the Pis are, they aren’t entirely without fault. We’ve talked about the problems with the PoE hat, and multiple articles about keeping SD cards alive. But a new failure mode has popped that is sometimes, but not always, caused by shorting the two power rails on the board.

The Pi 3 B+ has a new PMIC (Power Management Integrated Circuit) made by MaxLinear. This chip, the MxL7704, is a big part of how the Raspberry Pi foundation managed to make the upgrades to the Pi 3 without raising the price over $35.

A quick look at the Raspberry Pi forum shows that some users have been experiencing a specific problem with their new Raspberry Pi 3 B+ units, where the power LED will illuminate but the unit will not boot. The giveaway is zero voltage on the 3v3 pin. It’s a common enough problem that it’s even mentioned in the official boot problems thread.

Make sure the probe you are measuring with does not slip, and simultaneously touches any of the other GPIO pins, as that might instantly destroy your PI, especially shorting the 3V3 pin to the 5V pin will prove to be fatal.

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Prusa Printer Gets An LCD-ectomy, Gains A VFD

June 12, 2019 by 17 Comments

What’s wrong with the OEM display on a Prusa I3 Mk3? Nothing at all. Then why replace the stock LCD with a vacuum fluorescent display? Because VFDs are much, much cooler than LCDs.

(Pedantic Editor’s Note: VFDs actually run a little warm.)

At least that’s the reasoning [Scott M. Baker] applied to his Prusa upgrade. We have to admit to a certain affection for all retro displays relying on the excitation of gasses. Nixies, Numitrons, and even the lowly neon pilot light all have a certain charm of their own, but by our reckoning the VFD leads the pack. [Scott] chose a high-quality Noritake 4×20 alphanumeric display module for his upgrade, thriftily watching eBay for bargains rather than buying from the big distributors. The module has a pinout that’s compatible with the OEM LCD, so replacing it is a snap. [Scott] simplified that further by buying a replacement Prusa control board with no display, to which he soldered the Noritake module. Back inside the bezel, the VFD is bright and crisp. We like the blue-green digits against the Prusa red-orange, but [Scott] has an orange filter on order for the VFD to make everything monochromatic. That’ll be a nice look too.

A completely none functional hack, to be sure, but sometimes aesthetics need attention too. And it’s possible that a display switch would help the colorblind use the UI better, like this oscilloscope mod aims to do.

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An Exhaustive Guide To Building 18650 Packs

June 12, 2019 by 21 Comments

Most of us know the basics of building packs of lithium-ion batteries. We’re familiar with cell balancing and the need for protection circuitry, and we understand the intricacies of the various serial and parallel configurations. It’s still a process that can be daunting for the first-time pack-builder though, because the other thing that most of us know about lithium ion batteries is that getting things wrong can cause fires. Rule zero of hackerspaces is “Don’t be on fire”, so what’s to be done? Fortunately [Adam Bender] is on hand with an extremely comprehensive two-part guide to designing and building lithium-ion battery packs from cylindrical 18650 cells.

In one sense we think the two-parter is in the wrong order. Part two takes us through all the technical details and theory, from lithium-ion chemistry to battery management systems and spot-welding nickel busbars, while part one shows us the construction of his battery pack. There are also a couple of videos, which we’ve placed below the break. It’s still not a job for the faint-hearted, but we’d say he’s produced about as professional and safe a pack as possible.

If spot welding worries you then it might be possible to build a pack without it. But it’s always worth considering: would you be better served buying one?

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