You’ve Got Mail: Reading Addresses With OCR

Last time I delivered on this column, I told you about the USPS’ attempts to fully automate a post office. Of course, that’s a bit of a misnomer, since it took 1,500 employees to actually operate the place on a daily basis. Although Project Turnkey in Rhode Island and Project Gateway in California were proving grounds for all kinds of mail sorting and processing equipment, the act of actually reading addresses and routing mail to its final destination still required human intervention and hand coding.

Today, the post office processes hundreds of millions of mail pieces each day using various pieces of equipment. One of those important pieces of equipment is the OCR address reader, which manages to make sense of all kinds of chicken scratch.

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TMD-3: Clever Hall Sensor Hack Leads To Better Turing Demo

We’ll beat everyone to the punch: yes, actually building a working Turing machine, especially one that uses a Raspberry Pi, is probably something that would have pushed [Alan Turing]’s buttons, and not in a good way. The Turing machine is, above all else, a thought experiment, an abstraction of how a mechanical computing machine could work. Building a working one seems to be missing the point.

Thankfully, [Michael Gardi] has ignored that message three times now, and with good reason: some people just grok abstract concepts better when they can lay their hands on something and manipulate it. His TMD-1 was based on 3D printed tiles with embedded magnets — arranging the tiles on a matrix containing Hall effect sensors programmed the finite state machine, with the “tape” concept represented by a strip of eight servo-controlled flip cards. While TMD-1 worked fine, it had some limitations, which [Mike] quickly remedied with TMD-2, a decidedly more complicated affair that used a Raspberry Pi, a camera, and OpenCV to read an expanded state machine with six symbols and six states, without breaking the budget on all the Hall sensors required.

TMD-3 refines the previous design, eschewing the machine vision approach and returning to the Hall effect roots of the original. But instead of using three sensors per tile, [Mike] determined that one sensor would suffice as long as he could mount the magnet at different depths within each tile. That way, the magnetic field for each symbol could be discerned by a single Hall sensor, greatly reducing complexity and expense. An LCD screen and a Raspberry Pi run a console app that shows the tape status, the state machine, and the state transitions.

[Mike] put a ton of work into this one — there are nineteen project logs — and he includes a lot of useful tips and tricks, like designing PCBs directly in KiCAD before even having a schematic. Of course, with a track record like his, we’d expect nothing less.

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Scaled-Up Matches Are Hilarious And Moderately Effective

Regular matches are fine for lighting candles and the like, but they’re a bit small and fiddly to use. After seeing some giant prop matches used in a stage play, [Handy Bear] decided to see if they could build some functional extra-large matches at home.

The build starts with a square wooden dowel, cut into lengths to serve as the main body of the matches. Regular tiny matches were then harvested for their flammable matchheads, made of potassium chlorate. Sourcing the material this way is far simpler than attempting a chemical synthesis from raw materials. Once roughly ground, the material was glued on to the end of the wooden rod to finish the match. [Handy Bear] then whipped up a giant matchbox to suit, using the ignition strips from multiple smaller matchboxes in the process.

Impressively, the monster matches work, and work well. They readily ignite when struck, and are able to keep a strong flame burning for some time.  However they’re not quite potent enough to fully ignite the wood, so they don’t burn down like the real thing. We could see these being a great way to light a campfire with less hassle than regular matches, even if they are a bulky solution to the problem.

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