3D Printed Hose Sprayer Sets Phasers To Suds

June 11, 2026 by Tom Nardi 8 Comments

The weather is warming up, and for many of us that means more time spent working out in the yard. You probably won’t find any new life or new civilizations out there, but if you’ve spent the last few months indoors on your computer, the garden may as well be a strange new world. In that case, you’d do well to equip the members of your landing party with this Star Trek: The Original Series hose sprayer designed by [Curt Turner].

If you’re wondering how [Curt] managed to 3D print a functional hose sprayer, the short answer is that he didn’t. Once assembled, the printed parts cleverly attach to the top of a standard sprayer, specifically the model 56516 “Pro Flo” from Orbit. Without the design constraints that would have come from trying to make the thing actually contain pressurized water, [Curt] was free to focus on the aesthetics, and it shows.

Even with a garden variety — no pun intended — sprayer strapped to the bottom, it’s remarkable how much the “Sprayser” looks like the real thing. Well, not real, but you know what we mean.

[Curt] has also done an excellent job documenting this project for others that want to imagine they’re fighting off Romulans in their backyard. He’s got assembly diagrams that break down which color each of the principle components is to be printed in, as well as a build video that we’ve embedded below.

We’ve seen a fair number of Star Trek props built over the years, some of which have packed in considerably more functionality than anything they would have had back on the set. These days you can even by an officially licensed tricorder that can actually do some of the things the fictional versions were capable of.

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Screen-Accurate Lightsaber As A Practical Effect

November 7, 2025 by Tyler August 18 Comments

The lightsaber was one of the coolest and most iconic visual effects from the original Star Wars, and people have been trying to get that particular piece of movie magic off the silver screen for about 40 years now. [HeroTech] seems to have cracked the code with their “Impossible Lightsaber”— it’s fully retractable, fully lit, and able to hit things (lightly), all while fitting into a replica prop handle.

The secret is… well, there’s more than one secret, here. The blade itself is made out of a “magician’s cane”, which is a coil of plastic that can spring outwards on demand for magic tricks. Hidden inside of it is a strip of LED lights. Of course one strip of LEDs would not be omnidirectional, and the magician’s cane is pretty floppy, but both of those problems are solved by the same idea: “I’ll try spinning. That’s a good trick.”

The spin-stabilized blade holds up to being waved around much better, and apparently the gyroscopic forces it induces are actually lore-accurate. (Who knew?) Of course fitting a motor to spin the “blade”, and another to winch it back in, along with the circuitry and batteries to drive them was no mean feat. It’s impressive they fit it all inside the replica handle; even more impressive that they fit a speaker so this prop even makes the iconic sound effects. We always wanted to see a stage production of William Shakespeare’s Star Wars, and this gives us verily, a new hope.

[HeroTech] isn’t done yet– while seemingly impossible, this lightsaber isn’t perfect, as it’s not rugged enough for full dueling. It’s also not easy to put together, and apparently can’t handle the delicate attentions of airline baggage handlers. So ruggedization and a bit of design-for-assembly are on the table for the next version. Sadly the project is not open source; they are releasing the build files to subscribers only. Given how much work must have gone into iterating to get to this point, that is disappointing, but understandable. Everybody needs to make a living, after all.

If this project seems familiar, it’s because we featured a much-bulkier previous iteration last year.

You may prefer your lightsabers to match the movie version in effects instead of visuals; if that’s the case, check out this saber that uses HHO to cut through a steel door.

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Smart Mjolnir Makes Questionable Judgement Call On Your Worthiness

July 3, 2025 by Zoe Skyforest 3 Comments

Mjolnir, also known as Thor’s hammer, is a discerning thing, at least if you believe the modern Marvel canon. [alemanjir] decided to build a semi-functional replica that makes judgement calls of its own, though they’re perhaps a little less thought-out than the storied hammer of legend.

The build consists of a 3D-printed hammer prop, inside of which is a Raspberry Pi Pico microcontroller running the show. It’s hooked up to a MPR121 touch sensor that detects when someone grips the handle of the hammer. At this point, the Pico makes a pseudorandom “worthiness check” as to whether the holder is righteous enough to wield the hammer. If they are pure of heart, it unlocks a magnet which frees the hammer from whatever metallic surface it might be stuck to. [alemanjir] also included a little additional functionality, with the hammer playing various sounds when swung thanks to a speaker and a ADXL345 accelerometer secreted inside.

One wonders whether the electromagnet inside is strong enough to hold out against an unworthy person lifting it from the ground. While it’s perhaps not as powerful or as decisive as the mythical object, it’s nonetheless a fun learning project that likely taught [alemanja] some useful basics of embedded development.

We’ve featured some terrifying takes of the Mjolnir prop before, too, like this shockingly high voltage version. Video after the break.

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Mark Setrakian and Adam Savage investigate a massive prop hand

17 Year Old Hellboy II Prop Still Amazes

May 30, 2025 by Heidi Ulrich 7 Comments

The AI effects we know these days were once preceded by CGI, and those were once preceded by true hand-built physical props. If that makes you think of Muppets, this video will change your mind. In a behind-the-scenes look with [Adam Savage], effects designer [Mark Setrakian] reveals the full animatronic glory of Mr. Wink’s mechanical fist from Hellboy II: The Golden Army (2008) – and this beast still flexes.

Most of this arm was actually made in 2003, when 3D printing was very different than what we think of today. Printed on a Stratasys Titan – think: large refrigerator-sized machine, expensive as sin – the parts were then hand-textured with a Dremel for that war-scarred, brutalist feel. This wasn’t just basic animatronics for set dressing. This was a fully actuated prop with servo-driven finger joints, a retractable chain weapon, and bevel-geared mechanisms that scream mechanical craftsmanship.

Each finger is individually designed. The chain reel: powered by a DeWalt drill motor and custom bevel gear assembly. Every department: sculptors, CAD modelers, machinists, contributed to this hybrid of analog and digital magic. Props like this are becoming unicorns.

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Gaze Upon Robby The Robot’s Mechanical Intricacy

May 1, 2025 by Donald Papp 7 Comments

One might be tempted to think that re-creating a film robot from the 1950s would be easy given all the tools and technology available to the modern hobbyist, but as [Mike Ogrinz]’s quest to re-create Robby the Robot shows us, there is a lot moving around inside that domed head, and requires careful and clever work.

The “dome gyros” are just one of the complex assemblies, improved over the original design with the addition of things like bearings.

Just as one example, topping Robby’s head is a mechanical assembly known as the dome gyros. It looks simple, but as the video (embedded below) shows, re-creating it involves a load of moving parts and looks like a fantastic amount of work has gone into it. At least bearings are inexpensive and common nowadays, and not having to meet film deadlines also means one can afford to design things in a way that allows for easier disassembly and maintenance.

Robby the Robot first appeared in the 1956 film Forbidden Planet and went on to appear in other movies and television programs. Robby went up for auction in 2017 and luckily [Mike] was able to take tons of reference photos. Combined with other enthusiasts’ efforts, his replica is shaping up nicely.

We’ve seen [Mike]’s work before when he shared his radioactive Night Blossoms which will glow for decades to come. His work on Robby looks amazing, and we can’t wait to see how it progresses.

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The Mysterious And Important Work Of Prop Design On Severance

March 13, 2025 by Dan Maloney 28 Comments

Have you seen Severance? Chances are good that you have; the TV series has become wildly popular in its second season, to the point where the fandom’s dedication is difficult to distinguish from the in-universe cult of [Kier]. Part of the show’s appeal comes from its overall aesthetic, which is captured in this description of the building of one of the show’s props.

A detailed recap of the show is impossible, but for the uninitiated, a mega-corporation called Lumon has developed a chip that certain workers have implanted in their brains to sever their personalities and memories into work and non-work halves. The working “Innies” have no memory of what their “Outies” do when they aren’t at work, which sounds a lot better than it actually ends up being. It’s as weird as it sounds, and then some.

The prop featured here is the “WoeMeter” from episode seven of season two, used to quantify the amount of woe in a severed worker — told you it was weird. The prop was built by design house [make3] on a short timeline and after seeing only some sketches and rough renders from the production designers, and had to echo the not-quite-midcentury modern look of the whole series. The builders took inspiration from, among other things, a classic Nagra tape recorder, going so far as to harvest its knobs and switches to use in the build. The controls are all functional and laid out in a sensible way, allowing the actors to use the device in a convincing way. For visual feedback, the prop has two servo-operated meters and a string of seven-segment LED displays, all controlled by an ESP-32 mounted to a custom PCB. Adding the Lumon logo to the silkscreen was a nice touch.

The prop maker’s art is fascinating, and the ability to let your imagination run wild while making something that looks good and works for the production has got to be a blast. [make3] really nailed it with this one.

Thanks to [Aaron’s Outie] for the tip.

Laser Cut Acrylic Provides Movie-Style Authentication

February 12, 2025 by Tom Nardi 13 Comments

Here at Hackaday, we pride ourselves on bringing you the latest and greatest projects for your viewing pleasure. But sometimes we come across a creation so interesting that we find ourselves compelled to write about it, even if it’s already been hanging around the Internet for years. This may or may not be due to the fact that we just re-watched Crimson Tide, and found ourselves on a self-imposed dive into a very particular rabbit hole…

If you’ve seen Crimson Tide, or the first few minutes of WarGames, you might already know what this post is about. Both films prominently make use of a one-time authentication device which the user snaps in half to reveal a card that has some secret code printed on it — and as it turns out, there are at least two different projects that aim to replicate the props used in the movies.

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