Baking An HP LaserJet 1522 Series Back To Life

October 19, 2011 by Mike Nathan 51 Comments

resurrecting_hp_laserjet

[Thice] had himself a problem. As luck would have it his HP laser printer died shortly after the warranty period expired, and HP was ready to charge him €350 to repair it. Since that would pretty much buy [Thice] a new one, he decided to try fixing the problem himself. He scoured the Internet for a solution to his problem, and luckily discovered that his printer might be recoverable.

The entire LaserJet M1522 series is apparently pretty prone to breaking, with the formatter board being the usual point of failure. To fix his printer, he disassembled the outer shell, removing the formatter board from the unit. Once the onboard battery was removed, he constructed a set of standoffs using aluminum foil, and set the board in his oven at 180°C (~356°F) for about eight minutes.

After cooling, he reinstalled the board, and his printer behaved as good as new. [Thice] says that the only problem with his fix is that he needs to bake the board every 6 months or so, making this a great hack but not the most ideal solution in the long term.

Beefing Up Your Laptop’s Gaming Chops With An External GPU

October 19, 2011 by Mike Nathan 42 Comments

If you’re not willing to shell out for a reasonably powerful laptop it seems that there’s not a ton that can be done to boost your gaming performance. That is, unless you have an empty Express card slot and the right chipset.

[Phatboy69] recently put together an external video card for his notebook, with fantastic results. His Vaio Z128GG had an Nvidia GT330M graphics card onboard, which is decent but nothing to write home about. Using an Express card to PCIe adapter, he added an external Nvidia GTX580 to his system, and he couldn’t be more pleased with the results. While the card does take a performance hit when connected to his laptop in this way, he claims that his graphics performance has increased ten-fold, which isn’t too shabby.

There are many variables on which this process is heavily dependent, but with the right amount of tweaking, some great laptop gaming performance can be had. That said, it really does take the portability factor of your notebook down to about zero.

If this is something you might be interested in, be sure to check out this thread over at the Notebook Review Forums – it’s where [Phatboy69] found all the information he needed to get his system up and running properly.

[Thanks, Henry]

Creating A Voice Controlled Robotic Arm

October 19, 2011 by Mike Nathan 11 Comments

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[Arthur] was laid up with a wrist injury, so he decided it would be a great time to hang out around the house and tinker with electronics, since most outdoor activities were out of the question. He picked up a robotic arm kit and assembled it to test out some code written for it that he found online. Since typing commands into a terminal was awfully cumbersome considering his injury, he figured he might as well construct a voice control system for the arm.

He documents his work in a three part series, covering the process from concept to completion. The first part centers around the creation of the vocabulary and grammar for the voice recognition system, along with the how the grammar model was trained using voice samples.

The second and third portions of his tutorial deal with the software’s decoding of his commands and the Python scripts used to translate those commands into something the robotic arm can process.

[Arthur’s] voice control system works pretty well as you can see in the video below, though he already has a wish list full of improvements he hopes to make in the near future.

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Tiny MP3 Module Is Perfect For Your Next Project

October 18, 2011 by Mike Nathan 22 Comments

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If your next project needs the ability to play MP3s but you don’t have a lot of room to spare in your enclosure, [Boris] has just the thing you need. His tiny embedded MP3 module supports playback of up to 65,536 songs or as many as you can fit on a 16GB microSD card, which isn’t bad in the least.

The module relies on a PIC24F for input and control, while a VS1011 handles all of the MP3 decoding responsibilities. He says that the module would be great for voice-enabled vending machines, telephone systems, cars, and more.

With such a wide range of possible applications, he decided that the module should be able to support several different input methods. The board can be controlled via a set of digital input buttons, which is perfect for direct human interaction, while it also supports serial control for scenarios where it is part of a larger embedded system.

Of course, we’ve seen tiny MP3 players like this before, but we like the fact that this module was designed to operate in standalone mode or as a component in a larger device. Of course all of the device’s schematics, code, and a BoM are available, allowing you to build your own if you are comfortable with SMD soldering.

Powering Kids’ Toys By Hand

October 18, 2011 by Mike Nathan 15 Comments

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[Dominik’s] daughter had an old toy piano that she loved, but when the batteries started to die down, it played awful tones and sounded generally out of tune. While this is likely something our circuit bending friends might be interested in, [Dominik] preferred when things sounded more cheery.

He considered simply replacing the batteries, but it seemed like a far better idea to do away with them altogether. he hunted around for a solution, and eventually found one at the local IKEA store. He grabbed a LJUSA hand-powered flashlight and disassembled it, saving the crank and circuitry.

He installed the crank on the back side of his daughter’s piano, and mounted the electronic bits inside the toy’s shell. The crank spins a brushless motor, generating an AC current which is rectified to DC before being stored in a capacitor. He says that a 30 second crank will play just a few tunes, which isn’t ideal, though it is better than frequently replacing batteries.

[Thanks, Roger]

Anodizing And Dyeing Aluminum Without Battery Acid

October 17, 2011 by Mike Nathan 43 Comments

While many people have tried their hand at anodizing aluminum at home, there are plenty who would just as soon leave it up to the professionals due to the highly concentrated sulfuric acid required for the process. [Ken] started thinking about the process and wondered if there was a way to get comparable results using chemicals that are easier to obtain and dispose of.

Through some experimentation he found that sodium bisulfate (NaHSO4), which is a sodium salt of sulfuric acid, can easily be used in its place with great results. The chemical is typically advertised in hardware and pool stores as “Aqua Chem”, and can be had at a very reasonable price. When paired with the proper DC current along with a cathode, the sodium bisulfate easily anodizes an aluminum workpiece and renders it ready for coloring with RIT, readily available cloth dye.

We were impressed with the results, and when looking at [Ken’s] test pieces, it seems that the metal dyed with sodium bisulfate has a more uniform, less streaky coloring to it. It’s also worth mentioning that [Ken] has found it is fairly easy to etch the aluminum before anodizing using a solution of sodium hydroxide, which is great for individuals who prefer a more matte finish.

If this is something that interests you, be sure to swing by his site. He has a posted nice video overview of the process that may be of some help.

Halloween Hacks: Transform That Annoying Dancing Santa Into A Halloween Mummy!

October 17, 2011 by Mike Nathan 6 Comments

Halloween Hacks Banner

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If you have one of those annoying dancing (Santa/Elvis/Frankenstein) decorations sitting around collecting dust, you could always repurpose it like [mischka] did. He originally wanted to enter our Santa-Pede challenge and purchased a dancing Santa, but time eventually got the best of him. With no other use for it in mind, he decided to make his dancing Christmas toy into a fun Halloween decoration.

An electronic rendition of “Jingle Bells” isn’t exactly the scariest thing around, so he dismantled the dancing toy and started fiddling with the sound board. A few well placed resistors later, his circuit-bent Santa Claus started to sound like he had five too many egg nogs, which was perfect for the dancing mummy [mischka] had in mind.

He transplanted some LEDs from Santa’s base into his head, and masked it off with some electrical tape so that only the eyes were visible. He then wrapped the mummy in the requisite bloodied bandages and set him out for the kids to enjoy.

Since it’s hard to find someone who genuinely likes these dancing toys, we think this is a great way to make them useful again. If you’ve got a few of these things kicking around, we suggest reenacting the dance routine from Thriller using an army of Santa-zombies and sending a video our way.

Continue reading to see a video of [mischka’s] mummy in action.

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