No-Melt Nuclear ‘Power Balls’ Might Win A Few Hearts And Minds

July 30, 2020 by Kristina Panos 137 Comments

A nuclear power plant is large and complex, and one of the biggest reasons is safety. Splitting radioactive atoms is inherently dangerous, but the energy unleashed by the chain reaction that ensues is the entire point. It’s a delicate balance to stay in the sweet spot, and it requires constant attention to the core temperature, or else the reactor could go into meltdown.

Today, nuclear fission is largely produced with fuel rods, which are skinny zirconium tubes packed with uranium pellets. The fission rate is kept in check with control rods, which are made of various elements like boron and cadmium that can absorb a lot of excess neutrons. Control rods calm the furious fission boil down to a sensible simmer, and can be recycled until they either wear out mechanically or become saturated with neutrons.

Nuclear power plants tend to have large footprints because of all the safety measures that are designed to prevent meltdowns. If there was a fuel that could withstand enough heat to make meltdowns physically impossible, then there would be no need for reactors to be buffered by millions of dollars in containment equipment. Stripped of these redundant, space-hogging safety measures, the nuclear process could be shrunk down quite a bit. Continue reading “No-Melt Nuclear ‘Power Balls’ Might Win A Few Hearts And Minds” →

Saturday: Vintage Computer Festival West

July 30, 2020 by Mike Szczys 7 Comments

The Vintage Computer Festival West is an annual gathering to celebrate the awesome hardware that ushered in the Information Age. Normally held at the Computer History Museum in Mountain View, California, this year VCF West is happening virtually and it all starts on Saturday!

The lineup of talks looks great, covering everything from operating an Apollo DSKY display panel and how to recover magnetic tape to ENIAC technical manual bugs and the genesis of the 6502. That last one is presented by Bill Mensch who was on the team that created the 6502 in the first place. He’ll be joined by Hackaday’s own Bil Herd (himself a celebrated Commodore and MOS alum) and Eric Schlaepfer (you may remember his Monster 6502 project). You may not be able to wander the exhibits and play with the vintage hardware this year, but you can hear from a lot of people who have spent years learning the hacks and quirks that made these systems tick.

Hacakaday is proud to once again sponsor VCF West. You don’t need a ticket, the conference will live stream on their YouTube channel for all who are interested. We’ve embedded the live stream below, as well as the awesome poster at that Joe Kim produced for display at the festival.

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Denim Sunglasses Frames Use A Wicked Set Of Jigs

July 30, 2020 by Mike Szczys 11 Comments

An obligatory “Future’s so bright I gotta wear… denim” joke is the only way to kick off this article. Sorry!

Now that that’s out of the way, how would you turn your own blue jeans into sunglasses? Well you wouldn’t, unless you’ve built an intricate jig for assembling sunglasses frames like [Mosevic] has done. Boiled down, this is like making parts out of carbon fiber, except you swap in denim for the carbon fiber. Several layers of blue jean material are layered in a mold and impregnated with resin. Once hardened, parts can be milled or laser cut from this stock and then assembled into the frames all of the hipsters are after.

For us its the assembly jig that’s so interesting to see. [Mosevic] shared it in an unlisted video of an update to the Kickstarter campaign which ran at the end of 2019. The jig is used to align machined parts into stack ups that include brass reinforcement and pins to align layers, as well as the joining for the three parts of the frame via the metal hinges. Most of the jig is made from machined plywood. The plates that hold the three parts of the frame, the “frame front” and the two “temples” in eyeglass parlance, are interchangeable so that the same jig can be used to assemble several variants of the frame design. The most notable non-plywood part of the jig are two metal clamps that hold the hinge into the frame front as the glue dries, holding a couple of tiny chunks of denim/resin block in place.

Here you can see the jig with all clamps fully closed. There is not an insignificant amount of time just getting the parts into this jig. But parts still need quite a bit of cleanup after this process to sand, shape, and polish all edges and surfaces of the frames. And of course you have to figure in the time it took to make the parts that went into the jig in the first place. The finished frames are gorgeous, but we have a lot more respect having seen what it takes to pull it off.

Now if you like your glasses like George Washington liked his false teeth, here’s how you can pull a set of shades out of your woodshop.

Continue reading “Denim Sunglasses Frames Use A Wicked Set Of Jigs” →

Geocaching On Mars: How Perseverance Will Seal Martian Samples With A Return To Earth In Mind

July 30, 2020 by Dan Maloney 23 Comments

With the roughly 20-day wide launch window for the Mars 2020 mission rapidly approaching, the hype train for the next big mission to the Red Planet is really building up steam. And with good reason — the Mars 2020 mission has been in the works for a better part of a decade, and as we reported earlier this year, the rover it’s delivering to the Martian surface, since dubbed Perseverance, will be among the most complex such devices ever fielded.

“Percy” — come on, that nickname’s a natural — is a mobile laboratory, capable of exploring the Martian surface in search of evidence that life ever found a way there, and to do the groundwork needed if we’re ever to go there ourselves. The nuclear-powered rover bristles with scientific instruments, and assuming it survives the “Seven Minutes of Terror” as well as its fraternal twin Curiosity did in 2012, we should start seeing some amazing results come back.

No prior mission to Mars has been better equipped to answer the essential question: “Are we alone?” But no matter how capable Perseverance is, there’s a limit to how much science can be packed into something that costs millions of dollars a kilogram to get to Mars. And so NASA decided to equip Perseverance with the ability to not only collect geological samples, but to package them up and deposit them on the surface of the planet to await a future mission that will pick them up for a return trip to Earth for further study. It’s bold and forward-thinking, and it’s unlike anything that’s ever been tried before. In a lot of ways, Perseverance’s sample handling system is the rover’s raison d’être, and it’s the subject of this deep dive.

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Enjoying Some Exothermic Welding, With Thermite!

July 30, 2020 by Maya Posch 21 Comments

There probably aren’t many people out there who aren’t aware of what thermite is and how it demonstrates the power of runaway exothermic reactions. Practical applications that don’t involve destroying something are maybe less known. This is where the use of thermite for creating welds is rather interesting, as shown in this video by [Finn] that is also embedded after the break.

In the video, one can see how [Finn] uses thermite charges to weld massive copper conductors together in a matter of seconds inside a graphite mold. Straight joints, T-joints, and others are a matter of putting the conductors into the mold, pushing a button and watching the fireworks. After a bit of cleaning the slag off, a solid, durable weld is left behind.

The official name for this process is ‘exothermic welding‘, and it has been in use since the 19th century. Back then it was used primarily for rail welding. These days it sees a lot of use in high-voltage wiring and other applications, as in the linked video. The obvious advantage of exothermic welding is that the resulting joint is strong and durable, on account of the two surfaces having been permanently joined.

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Die Photos Reveal Logic From Commodore 128 PLA Chip

July 29, 2020 by Dan Maloney 27 Comments

The 8721 PLA, or programmable logic array, was one of the chips that had to be invented to make the Commodore 128, the last of the 8-bit computers that formed the leading edge of the early PC revolution, a reality. [Johan Grip] got a hold of one of these chips and decided to reverse engineer it, to see what the C-128 designers had in mind back in mid-1980s.

PLAs were the FPGAs of the day, with arrays of AND gates and OR gates that could be connected into complex logic circuits. [Johan]’s investigation started with liberating the 8721 die from its package, for which he used the quick and easy method favored by [CuriousMarc]. The next step was tooling up, as the microscope he was using proved insufficient to the task. Even with a better microscope in hand, [Johan] still found the need to tweak it, adding one of the new high-quality Raspberry Pi cameras and motorizing the stage with some stepper motors and a CNC controller board.

With optics sorted out, he was able to identify all the pads on the die and to find the main gate array areas. Zooming in a little further, he was able to see the connections between the matrices of the AND and OR gates, which makes decoding the logic a relative snap, although the presence of what appears to be an output block with latching functions confounds this somewhat.

The end result is a full Verilog HDL file that reflects the original 8721 logic, which we think is a pretty neat trick. And we’d love it if our own [Bil Herd] could chime in on this; after all, he literally designed the C-128.