For poor [workshop from scratch], winter brings the joy of a cold workshop. Since the building is structurally made from tin, warming up the room is difficult.
Naturally, the solution was to construct a homemade wood furnace. The build starts off with an angle grinder being taken to a compressed air tank. After sawing off the top and sanding down the edges, the builder slices out an opening and welds together some rods into a stand for the center. He then proceeds to weld some external frames for the furnace, as well as a chimney stack, some nifty covers joined by hinges, and a fan/temperature regulator to keep the fire going.
Most of the pieces seem to come from scrap metal lying around the workshop, although the degree to which the entire project comes together is quite smooth. Some filter and spray paint do the trick for cleaning up the furnace and making it look less scrappy. The last step? A stack of wooden logs and a blow torch to start the fun. Outside of the furnace, an LCD screen keeps track of the temperature, giving some feedback and control.
The result is perhaps a too effective at warming up the workshop, but the problem sure is solved!
Continue reading “An Efficient Homemade Wood Furnace”
[Justin] from The Thought Emporium takes on a common molecular biology problem with these homebrew heating instruments for the DIY biology lab.
The action at the molecular biology bench boils down to a few simple tasks: suck stuff, spit stuff, cool stuff, and heat stuff. Pipettes take care of the sucking and spitting, while ice buckets and refrigerators do the cooling. The heating, however, can be problematic; vessels of various sizes need to be accommodated at different, carefully controlled temperatures. It’s not uncommon to see dozens of different incubators, heat blocks, heat plates, and even walk-in environmental chambers in the typical lab, all acquired and maintained at great cost. It’s enough to discourage any would-be biohacker from starting a lab.
[Justin] knew It doesn’t need to be that way, though. So he tackled two common devices: the incubator and the heating block. The build used as many off-the-shelf components as possible, keeping costs down. The incubator is dead simple: an insulated plastic picnic cooler with a thermostatically controlled reptile heating pad. That proves to be more than serviceable up to 40°, at the high end of what most yeast and bacterial cultures require.
The heat block, used to heat small plastic reaction vessels called Eppendorf tubes, was a little more complicated to construct. Scrap heat sinks yielded aluminum stock, which despite going through a bit of a machinist’s nightmare on the drill press came out surprisingly nice. Heat for the block is provided by a commercial Peltier module and controller; it looks good up to 42°, a common temperature for heat-shocking yeast and tricking them into taking up foreign DNA.
We’re impressed with how cheaply [Justin] was able to throw together these instruments, and we’re looking forward to seeing how he utilizes them. He’s already biohacked himself, so seeing what happens to yeast and bacteria in his DIY lab should be interesting.
Continue reading “Hacked Heating Instruments For The DIY Biology Lab”
Three years ago we covered [Dalibor Farnby]’s adventures in making his own Nixie tubes. Back then it was just a hobby, a kind of exploration into the past. He didn’t stop, and it soon became his primary occupation. In this video he shows the striking process of making one of his Nixie tubes.
Each of his tubes get an astounding amount of love and attention. An evolution of the process he has been working on for five years now. The video starts with the cleaning process for the newly etched metal parts. Each one is washed and dried before being taken for storage inside a clean hood. The metal parts are carefully hand bent. Little ceramic pins are carefully glued and bonded. These are used to hold the numbers apart from each other. The assembly is spot welded together.
In a separate cut work begins on the glass. The first part to make is the bottom which holds the wire leads. These are joined and then annealed. Inspection is performed on a polariscope and a leak detector before they are set aside for assembly. Back to the workbench the leads are spot welded to the frame holding the numbers.
It continues with amazing attention to detail. So much effort goes into each step. In the end a very beautiful nixie tube sits on a test rack, working through enough cycles to be certified ready for sale. The numbers crisp, clear, and beautiful. Great work keeping this loved part of history alive in the modern age.
Continue reading “The Art Of Making A Nixie Tube”
When [William’s] thermostat died, he wanted an upgrade. He found a few off-the-shelf Internet enabled thermostats, but they were all very expensive. He knew he could build his own for a fraction of the cost.
The primary unit synchronizes it’s time using NTP. This automatically keeps things up to date and in sync with daylight savings time. There is also a backup real-time clock chip in case the Internet connection is lost. The unit can be controlled via the physical control panel, or via a web interface. The system includes a nifty “vacation mode” that will set the temperature to a cool 60 degrees Fahrenheit while you are away. It will then automatically adjust the temperature to something more comfortable before you return home.
[William’s] home is split into three heat zones. Each zone has its own control panel including an LCD display and simple controls. The zones can be individually configured from either their own control panel or from the central panel. The panels include a DHT22 temperature and humidity sensor, an LCD display, a keypad, and support electronics. This project was clearly well thought out, and includes a host of other small features to make it easy to use.
A while back, [Erich]’s oil heating system was due for a few repairs. Given the increasing price of fuel oil, and a few incentives from his Swiss government, he decided to go with a more green heating solution – geothermal heating. The system works well in the winter, but it’s basically useless in the summer. [Erich] decided to put his 180 meter investment to work for the summer heat, and made his geothermal heating system into a cooling system with a fairly low investment and minimal cost.
The stock system works by pumping cold liquid from [Erich]’s under floor heating into the Earth. In winter, the surface is always colder than the ground, thus heating [Erich]’s home. In the summer, the situation is reversed, with the cool earth insulated by the baked surface. All that was required to reverse the heating system was a few slight modifications to the heating controller.
Stock, [Erich]’s heat pump controller doesn’t have the capability to run the system in reverse, so he turned to a Freescale board to turn the compressor off and the pump on. With the additions, [Erich] is using 50 Watts to pump 1.5 kW of heat directly into the Earth below, a fairly efficient cooling system that’s basically free if you already have a geothermal setup.
We’re used to central A/C, so we were surprised by this PIC controller based heater controller. It’s based around a pump controlled boiler/radiator system. A PIC 16F84 is used to input the set point and control a pump to circulate the heated water as needed. You can grab full schematics on the project page.
Update: We added a screen capture of the schematic after the break since the site keeled over.
Continue reading “PIC Based Boiler Controller”