3D Printering: Advances In 3D Printing At Maker Faire

September 25, 2013 by 30 Comments

printering

mould

Needless to say, the World Maker Faire had a ton of 3D printers. It’s really becoming an obligatory fixture of any booth, whether you’re Microsoft announcing to the world Windows 8 now supports 3D printer drivers (don’t ask), or you just have a Makerbot Replicator on your table for some street cred.

Even the 3D Printing section of the faire wasn’t without a lot of what we’ve all seen before. Yes, the RepRap Morgan and Simpson made a showing, but 3D printing to most people attending the faire is just plastic trinkets, Minecraft figures, and single-thickness vases and jars.

Deep in the outskirts of the faire, right by the Porta Potties and a generator, one booth showed everyone how 3D printing should be done. It was AS220 Labs‘ table, and they’re doing their best to make 3D printers more than just printing out owl sculptures and plastic octopodes.

Continue reading “3D Printering: Advances In 3D Printing At Maker Faire” →

RepRap Simpson Puts A New Spin On Delta RepRaps

September 18, 2013 by 23 Comments

Just when you think you’ve seen it all in the 3D printer world, something new pops up! [Nicholas Seward] posted a video of RepRap Simpson, his latest project.  Simpson is a delta robot – but unlike any delta we’ve seen before. Previous offerings vertical rails on which the arms travel. As you can see, this design mounts three articulated arms directly to the base of the printer, using steel cables as part of the joint mechanism.

Judging by [Nicholas’] posts on the RepRap forums, Simpson’s grounded delta design has already gone through a few revisions. The basic geometry though, has remained the same. [Nicholas] calls this edition a “Proportional Gear Drive Joint Simpson”. The name may not roll off the tongue, but the movements are incredibly smooth, organic, and fast.

As with any delta design inverse kinematics play a huge role in the software. [Nicholas] is trying to simplify this with an optical calibration system. For the adventurous, the equations are posted on the forums, and a python Gcode preprocessor is posted on Thingiverse.

Even Simpson’s base received special attention.  It’s built from a water jet cut piece of basalt.  We like the use of opposed helical gears on the large joints, as well as the guitar machine heads used to tension the cable drive. One thing we are not sure of is the longevity of system – will cable stretch play an issue? Will the printed parts suffer wear from the cables? Only time will tell.

Continue reading “RepRap Simpson Puts A New Spin On Delta RepRaps” →

3D Printering: Alternative Filaments

September 18, 2013 by 15 Comments

printering

ABS and PLA are the backbones of the 3D printing world. They’re both easy to obtain and are good enough for most applications. They are not, however, the be-all, end-all filaments for all your 3D printing needs. Depending on your design, you may need something that is much tougher, much more flexible, or simply has a different appearance or texture. Here are a few alternative plastics for your RepRap, Makerbot, or other 3D printer:

Continue reading “3D Printering: Alternative Filaments” →

3D Printering: Key Patents

September 11, 2013 by 60 Comments

Here’s a little tip about tech blogs, and journalism in general: absolutely everything you read is one hundred percent true, except in the cases where you – the reader – know anything about the story being discussed. Those stores on Wired and CNet where a device using an ARM Cortex-M3 is described as having, “the same CPU as a modern-day smart phone?” Totally legit, unless you know that running Android on such a chip is a virtual impossibility.

Such is the case with ‘key 3D printing patents set to expire in 2014’ – a phrase bandied about tech blogs with the fervency of news the seventh seal has been broken. If you believe everything you read on the Internet, we’re looking at a world of 3D printed lollipops, unicorns, and rainbows in just a few short months. Following the logic of journalistic veracity above, this obviously isn’t the case. What does the expiration of these patents actually mean, then?

Continue reading “3D Printering: Key Patents” →

3D Printering: Electronics Boards

September 6, 2013 by 35 Comments

If you’re gearing up to build a 3D printer, one of the first things you’ll need to look at is your options for electronics boards. Whether you decide to optimize for cost or capability, the choices you make during the planning stages of your build will drastically affect what the final project will look like and how it will behave.

There are a ton of electronics boards out there, so for this installation of 3D Printering, we’re going to take a look at what’s available. Hit the link below to give Hackaday more pageviews read the rest.

Continue reading “3D Printering: Electronics Boards” →

3D Printering: The Combo Machines Cometh

August 28, 2013 by 30 Comments

There’s only so many ways to squeeze hot plastic out of a nozzle, and eventually witnessing the explosion of 3D printer designs over the past few years gets just a little repetitive. What then, is someone who dreams of a technological utopia, Star Trek replicators, and making a few bucks off a Kickstarter to do?

The answer, of course, is a combo machine. Where the Repraps, Makerbots, and the very high-end Stereolithography machines can only do additive manufacturing by laying down plastic or resin layer by layer, these combo machines can also remove material, be it plastic, wood, or metals such as brass or aluminum.

Continue reading “3D Printering: The Combo Machines Cometh” →

3D Printering: Where Can I Get The Cheapest Filament?

August 14, 2013 by 105 Comments

printering

We’ve complained about the price of 3D printing filament, and cheered at the machine that makes filament out of plastic pellets. Still, the price of filament for our 3D printers is climbing ever higher, leaving us to wonder, where can I get the cheapest filament?

Now, I’m going to start this of by saying this is a work in progress. Canvassing suppliers on every continent for 1.75 and 3mm ABS and PLA for every possible color while accounting for different amounts of filament and shipping is a whole lot of work. Therefore, we’re going to do this in parts, first starting with how much it will cost me to get a kilogram of PLA shipped to my door. This should be a valid test for just about everyone in the USA.

The test criteria is simple: find a supplier of PLA on the Reprap wiki printing material suppliers page and figure out how much it would cost me to get 1 kg of white or natural PLA shipped to my front door. I’ve organized this in a spreadsheet (below) that contains the supplier, size (1.75 mm or 3mm), weight (usually 1 kg although some suppliers are about three ounces short), color, and price with shipping included.

Continue reading “3D Printering: Where Can I Get The Cheapest Filament?” →