3D Printering: Electronics Boards

If you’re gearing up to build a 3D printer, one of the first things you’ll need to look at is your options for electronics boards. Whether you decide to optimize for cost or capability, the choices you make during the planning stages of your build will drastically affect what the final project will look like and how it will behave.

There are a ton of electronics boards out there, so for this installation of 3D Printering, we’re going to take a look at what’s available. Hit the link below to give Hackaday more pageviews read the rest.

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3D Printering: The Combo Machines Cometh

There’s only so many ways to squeeze hot plastic out of a nozzle, and eventually witnessing the explosion of 3D printer designs over the past few years gets just a little repetitive. What then, is someone who dreams of a technological utopia, Star Trek replicators, and making a few bucks off a Kickstarter to do?

The answer, of course, is a combo machine. Where the Repraps, Makerbots, and the very high-end Stereolithography machines can only do additive manufacturing by laying down plastic or resin layer by layer, these combo machines can also remove material, be it plastic, wood, or metals such as brass or aluminum.

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3D Printering: Where Can I Get The Cheapest Filament?

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We’ve complained about the price of 3D printing filament, and cheered at the machine that makes filament out of plastic pellets. Still, the price of filament for our 3D printers is climbing ever higher, leaving us to wonder, where can I get the cheapest filament?

Now, I’m going to start this of by saying this is a work in progress. Canvassing suppliers on every continent for 1.75 and 3mm ABS and PLA for every possible color while accounting for different amounts of filament and shipping is a whole lot of work. Therefore, we’re going to do this in parts, first starting with how much it will cost me to get a kilogram of PLA shipped to my door. This should be a valid test for just about everyone in the USA.

The test criteria is simple: find a supplier of PLA on the Reprap wiki printing material suppliers page and figure out how much it would cost me to get 1 kg of white or natural PLA shipped to my front door. I’ve organized this in a spreadsheet (below) that contains the supplier, size (1.75 mm or 3mm), weight (usually 1 kg although some suppliers are about three ounces short), color, and price with shipping included.

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Cyclone PCB Factory: 3d Printable Circuit Board Mill

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If you can 3D print most of the parts for another 3D printer, why not also for a PCB mill? That’s the question answered by the Cyclone PCB Factory. It will help you kiss those toner transfer or photo resist days goodbye.

Homemade circuit boards tend to be rather small, which really helps keep the cost and scope of this project down. Most of the mounting parts, as well as the gears, are 3D printed. Of course there’s the usual machine tool items which you pretty much have to purchase: the ball screws, precision rod, stepper motors, and a motor to spin the routing tool.

Check out the video below to see where the project is right now. One of the crucial aspects of PCB milling is to have a level build table. The cutter head tends to be ‘V’ shaped so cutting just a bit too deep can blow out the traces you’re trying to isolate. The demo shows that this can automatically calibrate the software to account for any variances in the height of the copper clad.

We remember seeing a snap-together PCB mill. But we’re pretty sure that that one used parts milled from HDPE rather than 3D printed components.

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Using Electrical Conduit For A 3D Printer Frame

electrical-conduit-for-cnc-frame

We’re always on the lookout for parts that can be source locally and that don’t cost a bundle. This hack fits both of those criteria. [Lee Miller] came up with a way to use steel electrical conduit as a 3D printer frame. He recently finished building the device seen above, and has been showing it off at Solid State Depot, a Hackerspace in Boulder, Colorado where he is a member.

Look closely at the corners of the frame in this image and you’ll see the 3D printed parts that make up the clamping mechanism. Each has three components that screw together. The two gaps in between each have a rubber ‘O’ ring. When the plastic clamps are screwed together they squeeze the rings which hold the electrical conduit firmly. This also has the side benefit of dampening vibrations.

It’s certainly easy to find this type of conduit which is sold at every home store (and most hardware stores). Just make sure that you check that a piece is straight when you pick it out. The SCAD files for the parts are available from his Github repo.

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The First 3d Printed Gun Has Been Fired, And I Don’t Care.

3d-printed-gunSeveral people have sent us this story. I’ve seen it everywhere. A lot of people are upset, on several sides.  A gun has been 3d printed that can actually fire a round.

First, we have people scared that this will bring undetectable guns to people who wouldn’t have had access before. Then we have the gun fans that are reacting to the others with shouts of freedom and liberty and stuff.  The 3d printing community has had mixed reactions, but many are concerned that this will harm 3d printing in general.

I simply don’t care.

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Midwest RepRap Festival

We’re a US-centric site, but aside from events in New York or California, we don’t see many hacker, maker, or 3D printer events aimed at the parts of the country filled with corn and WalMarts. The 1st annual Midwest RepRap Festival aims to change that with enough events, speakers, and activities to make Elkhart, Indiana look like the hoppingist place around.

Officially, the festival started yesterday but the schedule of events really ramps up today. [Josef Prusa] will be taking the stage talking about the state of the RepRap, and a ton of 3d printing vendors will be there showing off their wares and selling some really cool stuff. There’s also tons of experienced RepRappers available to help you tune your machine to perfection; just as well, because the festival is going for the world record for the greatest number of 3D printers printing simultaneously.

If you’re around northern Indiana, you might want to check out the festival and send us a few pics or videos.