Toorcamp: Type A Machines

August 16, 2012 by 6 Comments

Type A Machines designs and builds 3D printers in San Francisco. [Miloh], one of the founders, brought two of their flagship Series 1 printers to Toorcamp. He printed out a variety of models including water tight cups and quadcopter arms.

The RepRap Arduino MEGA Pololu Shield (RAMPS) is used to drive the stepper motors for each axis, as well as the extruder. This is attached to an Arduino MEGA running the Marlin RepRap firmware. Type A Machines ships the printer with Polylactic Acid (PLA) filament, which is biodegradable.

On software side, you start with a 3D model in STL format. This can be exported from 3D software such as Google SketchUp or Autodesk 123D. You then need a slicer to generate G-code and machine control software to command the printer. [Miloh] used Slic3r and Repetier for his workflow, but he also pointed out a good summary of 3D printer workflows.

The Series 1 was launched at the Bay Area Maker Faire this past May. It has a print volume of 1200 mL, which is the largest print volume of any desktop printer around. The Series 1 brings another option into the low-cost 3D printer market.

TangiBot And The Perils Of Open Source Hardware

August 10, 2012 by 125 Comments

I’ve commented before on the terrible inefficiency and artificially high expense of the current crop of 3D printers. It simply doesn’t make sense to produce the plastic parts of 3D printer kits on a printer farm when there are literally thousands of Chinese injection molding companies that will make those parts cheaper. It looks like [Matt Strong] heeded my call and now has a Makerbot Replicator clone up on Kickstarter that costs $700 less than the official version. We assume the Makerbot lawyers are having a busy morning.

From the info on the Kickstarter page, [Matt] is used parts from his Makerbot Replicator to design a one-to-one copy. Every part and component on [Matt]’s TangiBot is 100% compatible – and seemingly 100% identical – with the Makerbot Replicator. Like the Replicator, [Matt] is offering a dual extruder version that allows you to print in two colors.

At the bottom of the Kickstarter page, under a section titled, “How is 3DTangible able to make a Replicator Clone?,” you’ll see [Matt]’s reasoning for cloning the MakerBot replicator. He says everything is open source, and, “MakerBot used other open source designs when designing and producing their 3D Printers.” We’ll agree that MakerBot used existing extruder designs (and improved upon them), but MakerBot was not this blatant in borrowing from the RepRap project.

For want of editorializing, I’ve complained about the stupid inefficiency of manufacturing 3D printers with 3D printers before. It was only a matter of time before someone realized current manufacturing techniques can be used to make 3D printers cheaper. [Matt] – dude – you were supposed to clone a RepRap. Makerbot has done some really incredible things for the community such as building Thingiverse and generally being an awesome cheerleader for the 3D printing community. Taking the flagship Makerbot printer and making it cheaper will not make [Matt] any friends on the Internet, but at least the laws of economics are coming to the world of 3D printers.

Thanks [Brad] for sending this in.

Melting Plastic Powder Together, One Layer At A Time

July 27, 2012 by 23 Comments

[youtube=http://www.youtube.com/watch?v=vVOtKSKyIvI&fw=470]

Here’s an interesting development in the world of 3D printers: A rapid prototyping machine that melts plastic powder together to create objects with extremely good resolution

The Blueprinter works by drawing a 0.1 mm thick layer of plastic powder over the build platform. After that, a very hot needle-shaped probe melts the plastic together. This process continues at a rate of 10mm an hour on the z axis, and a very precise plastic model eventually appears in the powder.

There is no price ( or solid release date ) for the Blueprinter, but this 3ders.org article from earlier this year tells us the price for the machine will be €9,995, with a material cost of €49 per kg. Pricey, yes, but seeing as how the RepRap community already has the techniques behind melting plastic down pat, it might now be too hard to build your own plastic sintering printer.

If you know of any current projects or builds that are trying to emulate this plastic powder melting technique, drop us a note on the tip line. We’d love to see a version of this printer up and running. Until then, you can check out the render showing a rendered Blueprinter in action, along with a demo of a plastic clip printed on this sintering printer.

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Printing And Programming A Self-balancer

June 25, 2012 by 2 Comments

The Hackaday staff isn’t in agreement on 3d printers. Some of us are very enthusiastic, some are indifferent, and some wonder what if they’re as widely useful as the hype makes them sound. But we think [Jason Dorweiler’s] self balancing robot is as strong a case as any that 3d printing should be for everyone!

Don’t get us wrong. We love the robot project just for being a cool self-balancer. Seeing the thing stand on its own (video after the break) using an Arduino with accelerometer and gyroscope sensors is pure win. But whenever we see these we always think of all the mechanical fabrication that goes into it. But look at the thing. It’s just printed parts and some wooden dowels! How easy is that?

Sure, sure, you’ve got to have access to the printer, it needs to be well calibrated, and then you’ve got to make the designs to be printed out. But these hurdles are getting easier to overcome every day. After all, there’s no shortage of people to befriend who want nothing more than to show off their Makerbot/RepRap/etc.

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A Personal Manufacturing Stack Exchange

May 30, 2012 by 6 Comments

Over on Stack Exchange, there’s a proposal for a new CNC/3D printer site. It’s a personal manufacturing stack exchange, and hopefully we’ll see some awesome discussion when it’s eventually created.

Stack Exchange is already well-known for hosting the most useful programming site as well as awesome sites/forums covering everything from LaTeX to grammar. The proposed Personal Manufacturing site is sure to provide a ton of advice and discussion covering the hardware, software, electronics, and toolchains of CNC routers, RepRaps and mills.

The personal manufacturing stack exchange hasn’t been created yet – a few more people still need to commit to use it. Once that’s done, though, we’re sure to see a lot of very helpful advice and discussion from the Stack Exchange community.

Kudos to [Michael] for sending this in.

Hackerspace Intros: Squidfoo In Springfield, Missouri

May 23, 2012 by 7 Comments

I am particularly pleased to be announcing SquidFoo, an Art gallery/studio and hackerspace in Springfield Missouri (hackerspaces.org link). For those unaware, this small town is where I’m located (Brad Pitt came from here too!). I would love to take credit for this hackerspace, but I can’t. [Scott Sauer] and [Phil Broussard] created it and reached out to me when they heard I was in town. I’m going to make up for coming late to the party by helping them get organized, and possibly planning some events. You’ll be seeing more of SquidFoo here because this is probably where I’ll be doing future Hackaday projects for a while!

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Win $40,000 For Squirting Plastic Out Of A Nozzle

May 22, 2012 by 47 Comments

3D printers such as the RepRap and Makerbot turn spools of plastic filament into just about any object imaginable. There’s a problem though: this filament costs about $40 a kilogram, and raw plastic pellets cost about 1/10th of that. Obviously, there’s a lot of room for improvement. The folks at Inventables are throwing $40,000 at the problem in a contest to build a machine that takes plastic pellets and turns it into usable plastic filament.

The object is simple: build a device that takes ABS or PLA pellets and turns them into a 1.75mm filament. The machine has to cost less than $250, be able to add colorant to the plastic, and be usable in a 3D printer. The winner gets $40,000, a laser cutter, a 3D printer, and a CNC milling machine courtesy of Inventables. Sign up on the official contest website and don’t be shy about sending your progress into the Hackaday tip line

If you’d like to get started, here’s a great page that goes over the basics of plastic extrusion, and a few attempts (1, 2) from [Adrian Bowyer] and [Forrest Higgs] that show exactly how hard this is. There’s also the Filabot that had a successful Kickstarter, but there’s apparently been no (or very limited) progress in the four months since the Kickstarter. I’ve even given this idea a go, but am currently stuck at manufacturing a proper auger. To put this in perspective, this is the moonshot of the current crop of 3D printers; a simple device to lower the barrier of entry to 3D printing is desperately needed, and we’ve got to give props to the Inventables crew for putting this contest together.