Cloud Support For Fleets Of 3D Printers

March 13, 2013 by 15 Comments

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More than ever, 3D printers are being used for small prototype and production runs, and the normal way of using a 3D printer with a single desktop app is becoming more and more out of date. [Zach ‘Hoeken’ Smith] has a solution to the frustration of printing out multiples of objects: it’s called BotQueue, and allows anyone to submit print jobs to multiple 3D printers over the Internet.

The idea behind BotQueue is to allow anyone to send jobs to a 3D printer over the Internet. Queues and multiple printers are supported, meaning small-scale manufacturing just got a lot easier for anyone dealing with multiple printers.

We’ve seen a few 3D printer fleets that could benefit from an online print server for multiple 3D printers. It’s not a project meant for everyone – one 3D printer per person should be enough for just about everybody – but if you’re part of a hackerspace with a few printers, we could see this being used to great effect among your fellow makers. You’re not limited to using the official BotQueue servers, either. You can run your own BotQueue from [Zach]’s git

Finally, A Machine That Makes Cheap 3D Printer Filament.

March 5, 2013 by 104 Comments

If there’s one problem with the RepRap, it’s the cost of filament. Sure, there’s also the computationally difficult problem of slicing 3D models, but a 5 to 10 times markup on turning plastic pellets into filament is the biggest problem. It’s even a bigger problem than the problems of compatibility and interchangeable parts that comes with everyone forking a ‘standard’ printer design dozens of times. The cost of filament, though, is the biggest problem, right up there with RepRap developers focusing nearly entirely on different printer designs instead of the software, firmware, and electronics that are also vitally important to the RepRap project.

Nearly a year ago, we caught wind of a competition to create a home-based filament manufacturing station that takes cheap plastic pellets available for about $5/kg and turns them in to 3D printer filament that usually sells for $50/kg. A winner for this competion has finally been announced. The winner, [Hugh Lyman] just won $40,000 for his home filament creation station, the Lyman Filament Extruder

The goal of the Desktop Factory Competition was to create a machine that produces filament suitable for 3D printers with a total build cost of under $250 USD. [Lyman] met the goal by using a few motors, 3D printed parts, a PID controller, and off the shelf auger drill bit (that’s the actual model and supplier he used, by the way) that is able to reliably churn out plastic filament.

If you want to build your own Lyman Extruder, all the plans are up on Thingiverse, but LulzBot, the awesome people who gave us a 3D printer, hope to sell a pre-assembled version of this extruder sometime in the future, hopefully with a chain guard around that sprocket.

Giving 3D Printed Parts A Shiny Smooth Finish

February 26, 2013 by 142 Comments

No matter how good a 3D printer gets, you’re always going to have visible print layers. Even with very high-quality prints with sub-0.1mm layer height, getting a shiny and smooth finish of injection molded plastic is nearly impossible. That is, of course, until you do some post-print finishing. [Neil Underwood] and [Austin Wilson] figured out a really easy way to smooth out even the jankiest prints using parts you probably already have lying around.

The technique relies on the fact that ABS plastic and acetone don’t get along together very well. We’ve seen acetone used to smooth out 3D printed objects before – either by dunking the parts in an acetone bath or brushing the solvent on – but these processes had mixed results. [Neil] and [Austin] had the idea of using acetone vapor, created in a glass jar placed on top of a heated build plate,

The process is pretty simple. Get a large glass jar, put it on a heated build plate, add a tablespoon of acetone, and crank the heat up to 110C. Acetone vapor will form in the jar and react with any printed part smoothing out those layers. The pic above shows from right to left a 3D printed squirrel at 0.35 mm layer height, 0.1 mm layer height – the gold standard of high-end repraps – and another print with 0.35 layer height that was run through a vapor bath for a few minutes. Amazing quality there, and cheap and easy enough for any 3D printer setup.

You can check out the tutorial video after the break along with a video showing exactly how dangerous this is (it’s not, unless you do something very, very dumb).

Continue reading “Giving 3D Printed Parts A Shiny Smooth Finish” →

SCARA Arm Finally Prints Plastic Parts

February 25, 2013 by 24 Comments

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Here’s a neat alternative to the usual gantry setup you see on 3D printers. [Quentin] designed and build a SCARA arm 3D printer that just saw its first print.

We caught wind of [Quentin]’s SCARA arm a few weeks ago when it was still just a few plastic parts and a glimmer of ambition in its creator’s eye. Most of the parts are 3D printed, including the blue arms for the x and y axes that are driven by stepper motors. The z axis is controlled by two lead screws, and judging by the height of [Quentin]’s machine, he has a pretty big printable volume – at least as large as some of the delta bot 3D printers we’ve seen.

So far [Quentin] has printed a handful of calibration cubes and a wheel with a fairly impressive print resolution. You can check out a video of the SCARA arm printer after the break.

Continue reading “SCARA Arm Finally Prints Plastic Parts” →

Custom 3D Printed Designs With Makerbot’s Customizer

February 16, 2013 by 14 Comments

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Although having a 3D printer means you can create custom object of your own design, that doesn’t change the fact that most object printed on Makerbots and RepRaps are copies, or slight derivations, of already existing object. If you need a gear, just go grab an OpenSCAD file for a gear, and a custom smart phone case can be easily made by modifying an already existing one. The problem with this approach, though, is you’ll need to learn OpenSCAD or another 3D design tool. Enter the Makerbot Customizer, a web app that allows you to create custom versions of other people’s work right in your browser.

The idea behind Customizer is simple: someone creates an OpenSCAD file with a few variables like the number of teeth on a gear or the number of turns on a screw. Customizer takes this OpenSCAD file, puts sliders and radio buttons on a web page, and allows you to create custom objects based on user-created templates.

Already we’ve seen a lot of Hackaday readers send in some pretty cool customizable things, like [Bryan]’s coil form for DIY inductors and [Greg]’s customizable PVC pipe couplers. If you already know OpenSCAD, it’s easy to create your own objects that are customizable by anyone on the Internet.

Adventures In 3d Printing: Our First Week With The LulzBot AO-100

February 9, 2013 by 57 Comments

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Recently, we acquired a LulzBot AO-100. It was given to us, free of charge.  After having it for about a week, I’ve figured out enough that I feel I can finally share my thoughts, impressions, and experiences.  I will be completely honest about the machine. It was given to us, which is insanely awesome, but hey, I have to share the real information with the readers.

When we first started looking for a printer, we decided we didn’t want to build one from scratch. While that might seem initially to be the opposite of Hack a Day, there is a reason. I simply can’t build every tool I use from scratch.  I have projects in mind that could benefit from a 3d printer, and I want to work on those.  This meant that I was looking for a pre-assembled unit. Many people asked for an article on getting a reprap going, so we started to consider reprap based kits as well.

When LulzBot contacted us, I was initially skeptical. I mean, the name is lulzBot. Is this an internet troll? Is this somehow connected to Lulzsec, the hacking group? Did they seriously name their printer LulzBot? Well, as it turns out, they are legitimate. Not only that, we’ve seen them before, they are also AlephObjects, who sent in the video of the wall o’ printers working. Why did they name it LulzBot? The answer was basically, for the lulz. It is worth noting that [Jeff] has been a strong proponent for free software for a long time and that Lulzbot is built from the ground up to be completely open and shareable. You can go to the website right now and download the list of parts as well as all source code and configurations.

As you read further, please remember that the model they sent me was not their newest. They don’t even sell this model any more. Technically speaking, it is roughly 2 generations behind.

Continue reading “Adventures In 3d Printing: Our First Week With The LulzBot AO-100” →

SCARA Arm 3D Printer

February 8, 2013 by 29 Comments

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[Quentin Harley] must really have wanted to test his snuff when it comes to mechanical engineering. He’s been hard at work for a couple of years now designing his own SCARA arm 3D printer. That link leads to a recent summary article in which he shows off the build as seen above. It’s not fully functional yet, but he’s at the point where it’s time to develop the driver circuitry and firmware so he’s close. His blog is dedicated to this single project so click around and see what he went through along the journey.

The SCARA arm is seen in blue, using a couple of stepper motors to move the extruder mount along the x and y axes. The bed itself moves along the Z axis via two precision rods with a threaded rod in the center. As you can see, some of the parts are made of wood, and he used PVC for the cross supports between the upper and lower base platforms. But the majority of the build uses 3D printed parts, including the arms, drive gears, and mounting brackets.

[Thanks Peter]