A 3D Printed Car Jack? No, Seriously!

November 25, 2015 by James Hobson 48 Comments

Ah nuts, I lost my car jack again. What will I do? Well, why not 3D print a new one?

Uploaded to Thingiverse earlier this week, this design allows you to 3D print a fully functional car jack — provided your build platform is large enough. It’s actually a bit of a promo for the Cheetah 2, a massive modular 3D printer by [Hans Fouche]. Earlier this year we shared his 3D printed lawn mower; which spoiler, also works.

The neat thing about the Cheetah 2 is that it doesn’t use filament. It actually processes plastic pellets right inside the hot end, allowing for much cheaper material — typically dollars on the kilogram, as opposed to the $30+/kg we’re all used to being gouged on. Of course, you could also make your own filament. Continue reading “A 3D Printed Car Jack? No, Seriously!” →

Building A Better 3D Printed Gun

November 21, 2015 by Brian Benchoff 149 Comments

Back in 2013, [Cody Wilson] of Defense Distributed designed and built the world’s first completely 3D printed pistol. He called his gun the Liberator, after a World War II-era single-shot pistol designed to be cheap and easy to manufacture, easy to conceal, and for members of the French Resistance, ‘a great gun to obtain a better gun’.

[Cody]’s Liberator turned out to be a great gun to obtain two or three fewer fingers. Not only was this a single-shot pistol, it was a single barrel pistol; with each round fired requiring a new 3D printed barrel. Tests were carried out, explosions happened, and we couldn’t even get the thing to print. For all the media hubbub, for all the concerned legislators, the first 3D printed pistol was much ado about nothing.

3D printers are still an extremely interesting technology, and if history has proved one thing, it’s that engineers and tinkerers will keep building guns. Last week, [James Patrick] released his latest design for a working 3D printed gun. It still fires the .22lr of the Liberator, but this is a double action revolver, it won’t blow up, and if you drop it, it won’t discharge. It’s the little things that count.

[James]’ revolver is either a 6 or 8-shot revolver uses a pepper-box design, where the gun has multiple chambers and barrels in one gigantic cylinder. The double action design first rotates the cylinder to the next chamber, pulls back a striker loaded up with a firing pin nail, and (hopefully) fires a round. In the video below, [James] goes over the design of his action, and ends up showing off a few test firings of his newly designed gun.

What’s very interesting about this build is how closely the development of 3D printed firearms is following the development of historical firearms. First, we had guns that probably shouldn’t be fired, ever. Now, the technology for 3D printed guns is about up to 1830 or thereabouts. Give it a few more years and we’ll be up to 1911.

Disclaimer: if you live in the US and think this sort of thing should be illegal, contact your state representative and tell them you support a constitutional convention to remove the personal right to own and operate firearms. This right has been upheld many, many times by the judiciary, and a constitutional convention is the only way your wishes could be carried out. Your state representative probably doesn’t read Hackaday; there is no need to comment here. Let’s talk about engineering and technology instead.

Continue reading “Building A Better 3D Printed Gun” →

Stronger 3D Printed Parts

November 20, 2015 by Al Williams 25 Comments

When [hobbyman] wanted some 3D printed parts to attach a bag to his bike, he was worried that the parts would not be strong enough to hold when the bag was full. He decided to find a way to reinforce the part with fiberglass and epoxy. His first model had holes and grooves to be filled in with epoxy.

However, after working with the part for a bit, he decided to take a different approach. Instead of making the part nearly solid plastic with space for the epoxy, he instead created the part as a shell and then filled it with fibers and epoxy. After it all cured, a little sanding started removing some of the plastic shell and what was left was mostly a cast fiberglass part (although some of the plastic was left on).

Continue reading “Stronger 3D Printed Parts” →

Diamond Hotend Opens The Color Gamut For 3D Printing

November 18, 2015 by James Hobson 53 Comments

It’s safe to say we’ve hit a bit of a plateau with hobby based 3D printers using FDM technology. Print quality is pretty high, they’re about as fast as they’re going to get, and compared to commercial machines they’re a pretty good bang for your buck. So what’s next? What about printing in color?

It is possible to print in color using a regular 3D printer and a bit of patience, but it’s really not economical or efficient. We’ve seen multiple extruder heads for 3D printing as well, but there are many problems with that due to calibration and trailing plastic from one head to another. So what if you could feed multiple color filaments into a single mixing head?

Well, it turns out you can. Earlier this year RepRap ran a Kickstarter for the development of the Diamond Hotend — a single nozzle multi-color extruder. It’s in production now and appears to work quite well. It’s also compatible with many 3D printers as long as the motherboard has triple extruder support.

However, the big question remains — how do you program a colored print? Using Repetier Host actually. You’ll need to export your 3D model in the .AMF file format, but once you do, you’ll be able to configure it for a color print job inside Repetier Host.

Continue reading “Diamond Hotend Opens The Color Gamut For 3D Printing” →

3D Printed Lens Gears For Pro-grade Focus Pulling

November 17, 2015 by Dan Maloney 29 Comments

Key Grip, Gaffer, Best Boy – any of us who’ve sat through every last minute of a Marvel movie to get to the post-credits scene – mmm, schawarma! – have seen the obscure titles of folks involved in movie making. But “Focus Puller”? How hard can it be to focus a camera?

Turns out there’s a lot to the job, and in a many cases it makes sense to mechanize the task. Pro cinematic cameras have geared rings for just that reason, and now your DSLR lens can have them too with customized, 3D printed follow-focus gears.

Unwilling to permanently modify his DSLR camera lens and dissatisfied with after-market lens gearing solutions, [Jaymis Loveday] learned enough OpenSCAD to generate gears from 50mm to 100mm in diameter in 0.5mm increments for a snug friction fit. Teamed up with commercially available focus pulling equipment, these lens gears should really help [Jaymis] get professional results from consumer lenses.

Unfortunately, [Jaymis] doesn’t include any video of the gears in action, but the demo footage shown below presumably has some shots that were enabled by his custom gears. And even if it doesn’t, there are some really cool shots in it worth watching.

And for the budding cinematographers out there without access to a 3D printer, there’s always this hardware store solution to focus pulling.

Continue reading “3D Printed Lens Gears For Pro-grade Focus Pulling” →

The Most Drool-Worthy Pip-Boy To Date Can Be Yours

November 16, 2015 by Cameron Coward 33 Comments

Pip-Boy props are nothing new in the maker world, especially since the availability and prices of 3D printers have made the undertaking more straightforward. Something about bringing a piece of the Fallout universe into the real world is just incredibly appealing – so much so that Fallout 4 collector’s editions included a Pip-Boy phone case. However, because of practical limitations these props are usually just plastic shells that house a cell phone. [zapwizard] wasn’t satisfied with a purely aesthetic prop, so he has decided to design his own Pip-Boy 3000 Mk4 from scratch, while retaining as much of the functionality as possible.

For the few of you who are unfamiliar, the Pip-Boy is a wrist-mounted computer from the Fallout series of games. From a gameplay standpoint, it’s used to manage your character’s inventory, stats, quest data, and so on. Because of how often you interact with the Pip-Boy throughout the game, it has become very near and dear to the hearts of Fallout fans, which has driven it’s popularity for prop-making.

It’s no wonder, then, that we’ve featured a number of builds here on Hackaday in the past. All of these builds have been impressive, but [zapwizard] is taking it to a whole other level. As a product engineer, he certainly has the experience necessary to bring this to life, and he’s not skipping any details. He’s starting by modeling everything up in CAD, using Solid Edge. Every knob, button, dial, and latch has been reproduced in meticulous detail, and will be functional with completely custom electronics. [zipwizard] is still in the design phase, but he should be close to getting started on the actual build. He’s also considering offering a limited run of units for sale, so be sure to get in touch with him if that tickles your fancy!

[thanks Daniel Kennedy]

An E-Waste 3D Printer For Every Child?

November 14, 2015 by Dan Maloney 62 Comments

The lofty goal of making sure every school kid has access to a laptop has yet to be reached when along comes an effort to put a 3D printer in the hands of every kid. And not just any printer – a printer the kid builds from a cheap kit of parts and a little e-waste.

The design of the Curiosity printer is pretty simple, and bears a strong resemblance to an earlier e-waste 3D printer we covered back in December. This one has a laser-cut MDF frame rather than acrylic, but the guts are very similar – up-cycled DVD drives for the X- and Z-axes, and a floppy drive for the Y-axis. A NEMA 17 frame stepper motor provides the oomph needed to drive the filament into an off-the-shelf hot end, and an Arduino runs the show. The instructions for assembly are very clear and easy to follow, although we suspect that variability in the sizes of DVD and floppy drives could require a little improvisation at assembly time. But since the assembly of the printer is intended to be as educational as its use, throwing a little variability into the mix is probably a good idea.

The complete kit, less only the e-waste drives and power supply, is currently selling for $149USD. That’s not exactly free, but it’s probably within range of being funded by a few bake sales. Even with the tiny print volume, this effort could get some kids into 3D printers early in their school career.