3d Printer hacks

2542 Articles

A Gramophone For Your Pebble Smart Watch

September 13, 2015 by 2 Comments

At a recent Pebble-themed hackathon, one of the teams created a pretty cool device called the TimeDock Sleepeasy.

It’s a gramophone inspired docking station for your Pebble Time smart watch. And it’s not just a 3D printed mount — nope, there’s an Arduino inside! The team’s plan from the beginning was to make an interactive docking station for the Pebble that would allow it to talk to you without actually pressing any buttons on the watch.

It was rather tricky getting the Arduino Uno talking to the Pebble, but once they figured it out they had a lot of options for interaction — they ended up using an ultrasound sensor so you can just wave your hand at the TimeDock and it would tell you the time.

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Building A 3D Printed Laser Tube

September 13, 2015 by 42 Comments

A YouTuber by the name of [1kreature] is doing some excellent research into building his very own 3D printed laser tube.

It all started after he managed to find an extremely high voltage pulse driver. In his video he assures us we should never buy one. He then designed some 3D printed fittings for a clear acrylic tube that allow for pneumatic and electrical connections. Using a hand pump to create the vacuum inside was the most difficult, so he quickly upgraded to a proper industrial vacuum pump.

Apply the vacuum, turn on the pulse driver… and well… see for yourself!

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The Most Self-Replicating RepRap Yet

September 12, 2015 by 46 Comments

The goal of the RepRap project was always a machine that could replicate itself. The project began with the RepRap Darwin, a machine with a frame made nearly entirely of threaded rods, and progressed to the Mendel, with a slightly higher proportion of printed parts. Around 2011, the goal of self-replication fell by the wayside after some money was thrown around. The goal now, it seems, is to create the 3D printer with the best profit margins. That doesn’t mean there still isn’t a small contingent of RepRappers out there trying to improve the status quo and create a printer that can truly self-replicate. [Revar] is one of those tinkerers, and he has just released the RepRap Snappy, a snap-together 3D printer built nearly entirely out of 3D printed parts.

Other 3D printers designed around the idea of self-replication, like the RepRap Morgan and the Simpson family of printers, use strange kinematics. The reason for this is that Cartesian bots can’t print up to the limits of their frame, yet self-replication requires all parts be replicated at the same scale.

[Revar] is setting a new tack in the problem of printer self-replication and is joining parts together with snap fit connectors. The entire frame of the Snappy printer is built out of small parts that interlock to form larger units.

Another of the tricks up [Revar]’s scheme is reducing the number of ‘vitamins’ or parts that cannot be 3D printed. This includes belts, motors, screws, and electronics. You can’t really print machine screws yet, but [Revar] did manage to eliminate some belts and bearings. He’s using a rack and pinion system, all made with printed parts. It’s a technique that hasn’t been seen before, but it does seem to work rather well.

[Revar] has made all the files for the printed parts available in his repository. If you have enough filament, these files are enough to print 73% of the RepRap Snappy.

Thanks [Matt] for sending this one in. Video below.

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Sinterit Pulls SLS 3D Printer Entry Level Price Down To Just $8k

September 10, 2015 by 27 Comments

Almost exactly two years ago, news of a great revolution in 3D printing carried itself through blogs and tech columns. Patents were expiring, and soon the ‘squirting filament’ printers would be overtaken by a vastly better method: selective laser sintering. In the last two years, the market has been markedly silent on the possibilities of SLS technology, until now, at least. Today, Sinterit is launching their first printer. It’s an SLS printer that builds objects by fusing nylon powder with a laser, producing things with much better quality than filament-based printers.

The Sinterit Lisa is a true laser sintering printer, able to create objects by blasting nylon powder with a 5W laser diode. Inside this box that’s about the same size as a laser printer is a CoreXY mechanism to move the laser diode around, heated pistons, cylinders, feed bed and print bed for keeping the print volume at the right temperature and the top layer perfectly flat. The layer thickness of the printer goes down to 0.06 mm, and the maximum print size is 13 x 17 x 13 cm. Material choice is, for now, limited to black PA12 nylon but other materials are being tested.

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3D Printed Kinetic Art

September 10, 2015 by 2 Comments

Artificial muscles and soft robotics don’t get the respect they deserve, but [mikey77] is doing some very interesting work with artificial muscles that can be made on just about any 3D printer.

Like other artificial muscles and soft robotic actuators we’ve seen – like this walking sea slug and this eerie tentacle – [mikey77]’s muscles are powered by air. Instead of the usual casting method, he’s printing these muscles from Ninjaflex, a flexible plastic that is compatible with most 3D printers.

As they come off the printer, these 3D printed pneumatic muscles leak, and that means [mikey77] has to seal them. For that, he created a sealant out of Loctite fabric glue thinned with MEK. The addition of MEK dissolves the outer layer of Ninjaflex, allowing the glue to bond very, very well to the printed muscle.

So far, [mikey77] has created a pneumatic flower that blooms when air is added. He’s also created a muscle that can lift more than four pounds of weight with the help of a 3D printed skeleton. It’s a great way to experiment with flexible robots and pneumatic muscles, and we can’t wait to see what weird creatures can be created with these actuators.

Thanks [Lloyd] for sending this one in.

Aerogel Insulation For 3D Printers

September 9, 2015 by 8 Comments

A heated bed is nearly essential for printing with ABS. Without it, it is difficult to keep parts from warping as the plastic cools. However, heating up a large print bed is difficult and time consuming. It is true that the printer easily heats the hot end to 200C or higher and the bed’s temperature is only half of that. However, the hot end is a small insulated spot and the bed is a large flat surface. It takes a lot of power and time to heat the bed up and keep the temperature stable.

We’ve used cork and even Reflectix with pretty good results. However, [Bill Gertz] wasn’t getting the performance he wanted from conventional material, so he got a piece of aerogel and used it as insulation. Aerogel material is a gel where a gas replaces the liquid part of the gel. Due to the Knudsen effect, the insulating properties of an aerogel may be greater than the gas it contains.

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Skittles Sorter

Only Eat Red Skittles? We’ve Got You Covered.

September 8, 2015 by 19 Comments

Are you a bit obsessive compulsive with lots of certain things? We are too. Like Skittles! If you’re the kind of person who likes to sort their Skittles, you should seriously look into making your own 3D printed Skittles Sorter.

Built more to challenge his new 3D printer, [MrPrezident] was looking for a project to combine mechanical design with a bit of image recognition prowess — so he came up with this clever, and compact, Skittle sorting machine.

It uses an Arduino Uno with a ZITRADES color sensor module to identify the color of each candy. A small LED helps illuminate the Skittles to ensure an accurate color reading. Then, depending on the color, a series of gears rotate the Skittles piece to its designated color repository.

Theoretically it should also work with M&M’s (which are a bit smaller) but unfortunately, there are 6 colors of M&M’s and only 5 colors of Skittles. What would the machine do then!? We don’t see a reject bin!

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