3d Printer hacks

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Hack Your Rib Cage With Titanium 3D Printing

September 16, 2015 by 31 Comments

A Spanish hospital recently replaced a significant amount of a man’s rib cage and sternum with a titanium replacement. Putting titanium inside people’s chests is nothing new, but what made this different was the implant was 3D printed to match his existing bone structure.

An Australian company, Anatomics, created the 3D print from high-resolution CT scans of the patient. They used a printer provided by an Australian Government corporate entity, CSIRO, that helps bring technology to Australian companies.

Biomedical printing has been in the news quite a bit lately and we’ve covered CT scan to 3D model conversions more than once. Is this the dawn of the age of the cyborg? Maybe it’s really mid morning. Many people walk around with pacemakers, Vagus nerve stimulators, and plenty of more conventional titanium hardware in them now.

While the ethics of replacing a cancer patient’s rib cage is pretty clear, the real issue will be when people want enhancements just for the sake of it (think of the controversy surrounding runners with prosthetic legs, for example). It might seem far-fetched, but as replacements become better than originals, some people will want to opt for replacements for perfectly good body parts.

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Thermal Vision HUD

Thermal Vision HUD Isn’t Only For Fighter-Jets!

September 15, 2015 by 37 Comments

In case you weren’t aware, thermal vision units have seen huge price reductions lately. There’s a few on the market for under $300! While that might still seem expensive, remember, it’s thermal-freaking-vision. [Tim] bought a Seek Thermal as soon as it was available, and just recently finished his first project with it — giving his car a thermal HUD for driving at night.

The Seek Thermal is a small thermal imaging unit that has a micro USB attachment for phones. Simply plug it in, and your phone becomes the preview window. But for mounting on your car, you can’t have it behind a window, because most glass is not transparent to heat wavelengths, so [Tim] had to get creative.

He designed and 3D printed a magnetic mount for it to sit on the hood of his car. But in the case any debris from the road hit it, he wanted to protect the lens. So he started looking up thermally transparent materials — turns out they’re really expensive.

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Brewing Tea Too Stressful? 3D Print A Tea Steeper

September 13, 2015 by 29 Comments

When you want to relax with a nice hot cup of tea, the last thing you need is the stress of dunking the teabag in and out of the hot water, right? [Andylear] got tired of it and he has a 3D printer, so he set about solving the problem.

The solution uses a standard mini servo and the VarSpeedServo Arduino library. This library uses interrupts to control speed and position of up to 8 servos. All servos can operate at once and you can control both the position of the servo and the speed of the motion required to get it there. Commands can be asynchronous or you can wait for them to complete and you can even send sequences of commands to each servo.

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A Gramophone For Your Pebble Smart Watch

September 13, 2015 by 2 Comments

At a recent Pebble-themed hackathon, one of the teams created a pretty cool device called the TimeDock Sleepeasy.

It’s a gramophone inspired docking station for your Pebble Time smart watch. And it’s not just a 3D printed mount — nope, there’s an Arduino inside! The team’s plan from the beginning was to make an interactive docking station for the Pebble that would allow it to talk to you without actually pressing any buttons on the watch.

It was rather tricky getting the Arduino Uno talking to the Pebble, but once they figured it out they had a lot of options for interaction — they ended up using an ultrasound sensor so you can just wave your hand at the TimeDock and it would tell you the time.

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Building A 3D Printed Laser Tube

September 13, 2015 by 42 Comments

A YouTuber by the name of [1kreature] is doing some excellent research into building his very own 3D printed laser tube.

It all started after he managed to find an extremely high voltage pulse driver. In his video he assures us we should never buy one. He then designed some 3D printed fittings for a clear acrylic tube that allow for pneumatic and electrical connections. Using a hand pump to create the vacuum inside was the most difficult, so he quickly upgraded to a proper industrial vacuum pump.

Apply the vacuum, turn on the pulse driver… and well… see for yourself!

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The Most Self-Replicating RepRap Yet

September 12, 2015 by 46 Comments

The goal of the RepRap project was always a machine that could replicate itself. The project began with the RepRap Darwin, a machine with a frame made nearly entirely of threaded rods, and progressed to the Mendel, with a slightly higher proportion of printed parts. Around 2011, the goal of self-replication fell by the wayside after some money was thrown around. The goal now, it seems, is to create the 3D printer with the best profit margins. That doesn’t mean there still isn’t a small contingent of RepRappers out there trying to improve the status quo and create a printer that can truly self-replicate. [Revar] is one of those tinkerers, and he has just released the RepRap Snappy, a snap-together 3D printer built nearly entirely out of 3D printed parts.

Other 3D printers designed around the idea of self-replication, like the RepRap Morgan and the Simpson family of printers, use strange kinematics. The reason for this is that Cartesian bots can’t print up to the limits of their frame, yet self-replication requires all parts be replicated at the same scale.

[Revar] is setting a new tack in the problem of printer self-replication and is joining parts together with snap fit connectors. The entire frame of the Snappy printer is built out of small parts that interlock to form larger units.

Another of the tricks up [Revar]’s scheme is reducing the number of ‘vitamins’ or parts that cannot be 3D printed. This includes belts, motors, screws, and electronics. You can’t really print machine screws yet, but [Revar] did manage to eliminate some belts and bearings. He’s using a rack and pinion system, all made with printed parts. It’s a technique that hasn’t been seen before, but it does seem to work rather well.

[Revar] has made all the files for the printed parts available in his repository. If you have enough filament, these files are enough to print 73% of the RepRap Snappy.

Thanks [Matt] for sending this one in. Video below.

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Sinterit Pulls SLS 3D Printer Entry Level Price Down To Just $8k

September 10, 2015 by 27 Comments

Almost exactly two years ago, news of a great revolution in 3D printing carried itself through blogs and tech columns. Patents were expiring, and soon the ‘squirting filament’ printers would be overtaken by a vastly better method: selective laser sintering. In the last two years, the market has been markedly silent on the possibilities of SLS technology, until now, at least. Today, Sinterit is launching their first printer. It’s an SLS printer that builds objects by fusing nylon powder with a laser, producing things with much better quality than filament-based printers.

The Sinterit Lisa is a true laser sintering printer, able to create objects by blasting nylon powder with a 5W laser diode. Inside this box that’s about the same size as a laser printer is a CoreXY mechanism to move the laser diode around, heated pistons, cylinders, feed bed and print bed for keeping the print volume at the right temperature and the top layer perfectly flat. The layer thickness of the printer goes down to 0.06 mm, and the maximum print size is 13 x 17 x 13 cm. Material choice is, for now, limited to black PA12 nylon but other materials are being tested.

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