Are You Telling Me You Built A Lexus…Out Of Cardboard?

So, you want a new Lexus? Well then download yourself a free car, and cut it out on a laser. Add some glue, and bingo, you have yourself a fancy new ride. We’ll, not really.

Sure, this promo video is just a publicity stunt from Toyota (News flash: Your fancy Lexus is actually a Toyota) but we have to hand it to them, it worked. It’s basically 1700 individually shaped, laser cut cardboard cross-sections that are painstakingly stacked and glued together. What we like about this is the technique – that is making a 3D object from 2D.

Using 2D parts to create 3D shapes is nothing new. Most people’s first experience with this technique is with building model airplanes. Instead of cardboard, balsa wood sheets are cut into profiles and connected with stringers to form the shape of a plane. It turns out to be a very efficient way of making 3D structures when you only have 2D materials to work with. And with 3D software now in the hands of the masses, it’s never been a better time to try your hand at building in 3D. For a great example, see this carbon-fiber guitar made using Autodesks free 123D Make software. And don’t limit yourself to parallel layers, you can generate all sorts of shapes including furniture with the free and open source Sketch-Chair software. Which will come in handy, because you’ll most likely need a place to sit while you’re waiting for your new cardboard car to finish printing.

[via CNN]

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Hair Enthusiasts Rejoice! Synthetic Follicles Are Now 3D-Printable

If you’ve been performing painstaking hair-plug procedures on your 3D-printed troll dolls, then prepare to have your world rocked! [Chris Harrison, Gierad Laput, and Xiang “Anthony” Chen] at Carnegie Mellon University have just released a paper outlining a technique they’ve developed for 3D printing fur and hair. Will the figurine section of Thingiverse ever be the same?

The technique takes advantage of a 3D printing effect that most hobbyists actively try to avoid: stringing. Stringing is what happens when the hot end of a 3D printer moves from one point to another quickly while leaking a small amount of molten filament. This results in a thin strand of plastic between the two points, and is generally perceived as a bad thing, because it negatively affects the surface quality of the print.

brush_highresTo avoid this particular phenomenon, 3D printing slicers generally have options like retraction and wiping. But, instead of trying to stop the stringing, [Chris Harrison, Gierad Laput, and Xiang “Anthony” Chen] decided to embrace it. Through extensive experimentation, they figured out how to introduce stringing in a controlled manner. Instead of random strings here and there, they’re able to create strings exactly where they want them, and at specific lengths and thicknesses.

Examples of what this can be used for are shown in their video below, and include adding hair to figurines or bristles to brushes. Of course, once this technique becomes readily available to the masses, the 3D printing community is bound to find unexpected uses for it. 

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Hackaday Links: November 1, 2015

It seems almost compulsory that we start off with a dose of Star Wars. Here’s an epic AT-ST build that motorizes the iconic walker.

That two-legger isn’t going to be lonely. It bigger-slower brother, the AT-AT got a bit of motorized love as well.

What? You were expecting a BB8 build? We have one of those too. [DrYerzinia] has begun a design that hides a quadcopter inside of the BB8. The four 17″ DJI propellers fold up when not in use, extending through hatches in the outer shell when it’s time to take flight. This retains the rolling design you’ve already come to love in the BB8 and we’re going to keep our eyes on it!

Do you have a Teensy and some extra WS2812 strips hanging out on your bench? [etix] put his to use with an ambilight clone. This works really well: simple hardware which connects via USB to communicate with VLC. We applaud [etix’s] choice of Kung Fury as a demo video… a truly bizarre and entertaining short movie. +1000 for its use of VHS tape artifacts.

We just missed Halloween, but this set of wings is far too great of a build to be reserved for that one day. Alas, there is only the demo video but seeing the huge feathered structures fold and unfold is really impressive!

[Truebass] added an artistic accent to one of the walls in his home. He had several cellphone chargers from old phones in his junk bin. These were used to regulate power for some white LEDs. The finished sconces are made from chip-board covered in cherry veneer, all leftover from previous projects.

Want to drink your beer out of beer-byproducts? How about your coffee out of coffee-byproducts. It sounds strange, but 3DOM is marketing it that way, encouraging you to print your beer stein with this beer-byproduct-based 3D printer filament. They also offer coffee filament and have plans for future oddball building materials. Printer inception?

We ran a post about the secret computer of the New York subway system. There wasn’t a ton of information there, but that could change. The New York Historical Society is running a Kickstarter to expand their Computing History made in NY.

The Flying Man

No, that’s not a typo for Burning Man. What do you get when you take a hundred feet of plastic sheet, weld up a big ramp, modify a car into your own personal high speed winch, and put it all near a lake? You get some serious air time.

A group of French water sports enthusiasts decided to build this fantastically ill-advised super slip and slide. They built a giant ramp alongside an old farm house heading towards the lake. At the bottom is a large ramp they welded together out of steel. Now you can just slide down this slip and slide.

But they weren’t content with just that.

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Who Said FORTRAN Is Dead?

NASA has an urgent need for a FORTRAN developer to support the Voyager spacecraft. Popular Mechanics interviewed Voyager program manager [Suzanne Dodd] who is looking to fill [Larry Zottarell’s] shoes when he retires.

We had a lot of people comment on my recent Hackaday article, “This Is Not Your Father’s FORTRAN”, who studied the language at some point. Maybe one of you would like to apply? You need to do so soon! NASA is hoping to give the new hire six to twelve months with [Zottarell] for on-the-job training. You’ll need to brush up on your vintage assembly language too.

light data system hwThe two Voyagers were some of the first NASA spacecraft to use computers. The resources are limited in the three 40 year-old computers found on each probe. They handle the spacecraft’s science and flight software. The software is a little more recent having been updated only 25 years ago in 1990.

A big problem is a lot of the engineering design materials are no longer in existence. People’s memories of the events and reasons for decisions made that long ago are bit hazy. But NASA does have an emergency list of those former engineers when questions arise. That means this could be more than just a job where you program for ancient hardware, you could find a lot of reasons to interact with the people who pioneered this field!

This will be an awesome hack. Anyone up to doing remote computing at a distance of 12 billion miles?

A video on the history of the two voyagers is found after the break.

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Congo’s Space Program

Deep in the hills of the Democratic Republic of Congo, you’ll find men and women hard at work providing a living for their family. You might find some working in one of the nation’s mines which are rich in natural resources.  Others will be working the farms or participating in one of many diverse cultural customs. If you head two hours via dirt road from the capital city of Kinshasa, however, you’ll find something a bit out of place for the area – an active space program.

On a vast yam farm, [Jean-Patrice Keka] has single-handedly developed several rockets that have flirted with the space_01elusive zero gravity environment. [Mr. Keka’s] ‘Mission Control’ is a corrugated metal shed lined with CRT monitors and dated computers, but don’t let this fool you. His vision and drive are just as great as any space faring nation.

His intellect has made him a small fortune in commodities trading, and allows him the luxury to finance his operation without the need of government help. From time to time, he employs the help of local engineering students to get his rockets off the ground. Their payload has included rats and insects, with one launch reaching 10 miles of altitude and the current project aiming for 120 miles. [Mr. Keka] has become a national hero via the televised broadcasts of the launches, and has gotten the attention of national government officials. They even flew him to the US once to petition funding for his work.

[Mr. Keka] and his story should serve as an inspiration to all inspiring hackers and makers to pursue their dreams.

Thanks to [Cmh62] for the tip.

Wii-Motified Laser Cutter Refocuses For Contoured Cutting

Still laser cutting all of your parts in 2D? Not the folks over at [Just Add Sharks]. With a few lines of code and an in-tact Wii-Mote, they’ve managed to rig their laser cutter to dynamically refocus based on the height of the material.

The hack is cleanly executed by placing the Wii-Mote both at a known fixed distance-and-angle and within line-of-sight of the focused beam. Thankfully, the image-processing is already done onboard by the Wii-Mote’s image sensor, which simply returns the (x,y) coordinates of the four brightest IR points in view. As the beam moves over the material, the dot moves up or down in the camera’s field-of-view, triggering a refocus of the laser as it cuts. Given that the z-axis table needs to readjust with the contour, the folks at [Just Add Sharks] have slowed down the cutting speed. Finally, it’s worth noting that the Wii-Mote was designed to detect IR LEDs, not a 10600-nanometer laser beam, but we suspect that the Wii-Mote is receiving colors produced by the fluorescing material itself, not the beam. Nevertheless, the result is exactly the same–a dynamically refocusing laser!

Now that [Glowforge] has released a continuously-refocusing laser cutter implemented with stereoscopic cameras, it’s great to see the community following in their footsteps with a DIY endeavor. See the whole system in action after the break!

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