Casting a hand part 1

[Bil’s] Quest For A Lost Finger: Episode I

A little over a year ago I had a semi-gruesome accident; I stepped off of a ladder and I caught my wedding ring on a nail head. It literally stripped the finger off the bone. This was in spite of me being a safety-freak and having lived a whole second life doing emergency medicine and working in trauma centers and the like. I do have trauma center mentality which means, among other things, that I know you can’t wind the clock back.

hand9A few seconds make an incredible differences in people’s lives. Knowing that it couldn’t be undone, I stayed relaxed and in the end I have to say I had a good time that day as I worked my way through the system (I ended  up in a Philadelphia trauma center with a nearby hand specialist) as I was usually the funniest guy in the room. Truth be told they ask incredibly straight questions like”are you right handed?”  “Well I am NOW”.

So now I could really use a bit of a body hack, having seen the X-Finger on Hackaday long before I knew that I would one day work with them, I was hoping that we could get one to work for me. In speaking with a couple of the mechanical engineers on the Hackaday staff we decided to get [James Hobson] and [Rich Bremer] involved and that the best way to do it was to get a casting of my injured hand out to them.

 

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50 Semifinalists Selected For Next Stage Of The Hackaday Prize

thp-semifinalists

Who cares about Open Design and building the next generation of Connected Devices? It turns out a lot of people do!

The Hackaday Prize put out the call for Open, Connected design ideas and around 800 projects were posted over the last few months to answer that call. The cutoff for documenting your concept and making entry to the contest was just before midnight last Wednesday. Since then our crew has been going through the entries to select 50 to move on as Semifinalists. Here’s who made the cut:

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Fear And Loathing At DEFCON 22

Nothing says “Welcome to Vegas” like a massive turbulence on a plane full of drunk people who, instead of holding on to their seats, frantically laugh and shout “we’re all going to die!” At 105 Fahrenheit outside, the heat was getting into everyone’s head. After a bumpy touchdown, the in-flight entertainment system rebooted, and a black terminal screen flashed onto everyone’s face:

RedBoot(tm) bootstrap and debug environment [RAM]
(MAS eFX) release, version ("540060-212" v "0.1.02") - built 12:00:35,
Nov 19 2004

Now, that was a beautiful sight – an IFE system that hadn’t been updated for almost a decade. For people who didn’t come here to participate in a big zero-sum game that is Vegas, this was a sign.

DEFCON was waiting for us right outside of that front cabin door.

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Hat Hash Hacking At DEFCON

You probably remember that for DEFCON I built a hat that was turned into a game. In addition to scrolling messages on an LED marquee there was a WiFi router hidden inside the hat. Get on the AP, load any webpage, and you would be confronted with a scoreboard, as well as a list of usernames and their accompanying password hashes. Crack a hash and you can put yourself on the scoreboard as well as push custom messages to the hat itself.

Choosing the complexity of these password hashes was quite a challenge. How do you make them hackable without being so simple that they would be immediately cracked? I suppose I did okay with this because one hacker (who prefers not to be named) caught me literally on my way out of the conference for the last time. He had snagged the hashes earlier in the weekend and worked feverishly to crack the code. More details on the process are available after the jump.

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Desoldering Surface Mount and Through Hole Components

SMT And Thru-Hole Desoldering

My introduction to electronic manufacturing was as a production technician at Pennsylvania Scale Company in Leola PA in the early 1980’s. I learned that to work on what I wanted to work on I had to get my assigned duties done by noon or thereabouts. The most important lesson I had learned as a TV repairman, other than not to chew on the high voltage cable, was to use your eyes first. I would take a box of bad PCB’s that were essentially 6502 based computers that could count and weigh, and first go through inspecting them; usually the contents were reduced 50% right off by doing this. Then it was a race to identify and fix the remaining units and to keep my pace up I had to do my own desoldering.

Desoldering with IR System
Desoldering with IR System

It worked like this; you could set units aside with instructions and the production people would at some point go through changing components etc. for you or you could desolder yourself. I was pretty good at hand de-soldering 28 and 40 pin chips using a venerable Soldapulit manual solder sucker (as they were known). But to really cook I would wait for a moment when the production de-soldering machine was available. There was one simple rule for using the desoldering station: clean it when done! Failure to do so would result in your access to the station being suspended and then you might also incur the “wrath of production” which was not limited to your lunch bag being found frozen solid or your chair soaked in defluxing chemicals.

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Makerspace Tours: HexLab In Tarzana, California

This time around, we dive into the world of 3D printing and laser cutting at a local community-driven space near Van Nuys, California. We were invited to visit HexLab Makerspace by [Jonathan] and [Mike] who own and run the company. They showed us the large selection of resources that they have made available to the public. This includes a variety of 3D printers, laser cutters, industrial sewing machines, 3D scanners, computer workstations, wood working tools, manual metal lathes, heaps of testing equipment, a leather embossing/hot stamping machine, and even a plastic injecting machine. And yes, they have a ventilator too.

With all this equipment, HexLab has the ability to prototype practically anything that floats into the mind of someone walking in the door. Specialties include paper craft, costume tailoring, laser etching wood products, manufacturing acrylic glass objects, and much more.

What makes this place different from a lot of other makerspaces is the history of the company. Originally, they started as a Research and Design firm about 14 years ago and have recently opened up the doors to the outside community. Because they began as a business that was previously similar to a hackerspace, they had already acquired the necessary tools for the space. The change makes the tools accessible to entrepreneurs, artists, designers, and musicians alike. This has bred a fantastic teaching environment where the community helps each other through the learning process.

In the future, HexLab plans to continue hosting classes and has even hinted at an up-coming mobile project that is certain to spark a local and portable maker movement. Eventually, they would like to help develop a sustainable model that can be given out to other makerspaces in an effort to assist in the creation of additional places like this. In the meantime though, we look forward to seeing how the community grows through them, and what types of amazing products with be produced out of their space.

[Chris Anderson] Joins The Hackaday Prize As An Orbital Judge

[Chris Anderson] has had many labels in his lifetime: Punk rocker. Technology editor. Best selling author. UAV enthusiast. CEO. He now will also be able to add “Space Enabler” to that list as he joins The Hackaday Prize as an “Orbital Judge”. He will be on the panel choosing the Grand Prize winner (space-goer) from the list of five finalists. He joins the cast of “Launch Judges” who will be narrowing from 50 semifinalists down to 5.

Chances are that you already know [Chris] in one way or another. His book Free: The Future of a Radical New Price was an early analysis of how free and freemium models are changing the way that businesses connect with customers. On the hardware side of things he is the author of The Long Tail and Makers, both of which discuss the specialty hardware market that we so often explore around here. He has been an editor for Nature, Science, and The Economist. He served as the Editor in Chief of Wired for nearly 10 years, and most recently he started DIYdrones, the 50K+ member community that works on open source software and hardware for UAVs and RC controlled flyers. This spawned a company called 3DRobotics, of which he is the co-founder and CEO. 3DR continues to push the frontier of Open Source Hardware for hobbyists and professional drone users.

If you’ve been on the fence until now, this should convince you to take an afternoon to enter your project idea. You have until August 20th to document your concept of an Open, Connected device. Entry is easy and requires only that you outline your idea with a 2-minute video, proposed system diagram, and four project logs which may discuss different aspects of your plan. If you make the first cut of 50 in August, you’ll already be a winner of at the least a $1000 grab-bag of electronics. You’ll also be well on your way having [Chris] study your work as you advance to a functional prototype in November.

Want a step-by-step view of putting together an entry in under 4 minutes?