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Hackaday Links: August 25, 2019

Doesn’t the Z-axis on 3D-printers seem a little – underused? I mean, all it does is creep up a fraction of a millimeter as the printer works through each slice. It would be nice if it could work with the other two axes and actually do something interesting. Which is exactly what’s happening in the nonplanar 3D-printing methods being explored at the University of Hamburg. Printing proceeds normally up until the end, when some modifications to Slic3r allow smooth toolpaths to fill in the stairsteps and produce a smooth(er) finish. It obviously won’t work for all prints or printers, but it’s nice to see the Z-axis finally pulling its weight.

If you want to know how something breaks, best to talk to someone who looks inside broken stuff for a living. [Roger Cicala] from LensRentals.com spends a lot of time doing just that, and he has come to some interesting conclusions about how electronics gear breaks. For his money, the prime culprit in camera and lens breakdowns is side-mounted buttons and jacks. The reason why is obvious once you think about it: components mounted perpendicular to the force needed to operate them are subject to a torque. That’s a problem when the only thing holding the component to the board is a few SMD solder pads. He covers some other interesting failure modes, too, and the whole article is worth a read to learn how not to design a robust product.

In the seemingly neverending quest to build the world’s worst Bitcoin mining rig, behold the 8BitCoin. It uses the 6502 processor in an Apple ][ to perform the necessary hashes, and it took a bit of doing to port the 32-bit SHA256 routines to an 8-bit platform. But therein lies the hack. But what about performance? Something something heat death of the universe…

Contributing Editor [Tom Nardi] dropped a tip about a new online magazine for people like us. Dubbed Paged Out!, the online quarterly ‘zine is a collection of contributed stories from hackers, programmers, retrocomputing buffs, and pretty much anyone with something to say. Each article is one page and is formatted however the author wants to, which leads to some interesting layouts. You can check out the current issue here; they’re still looking for a bunch of articles for the next issue, so maybe consider writing up something for them – after you put it on Hackaday.io, of course.

Tipline stalwart [Qes] let us know about an interesting development in semiconductor manufacturing. Rather than concentrating on making transistors smaller, a team at Tufts University is making transistors from threads. Not threads of silicon, or quantum threads, or threads as a metaphor for something small and high-tech. Actual threads, like for sewing. Of course, there’s plenty more involved, like carbon nanotubes — hey, it was either that or graphene, right? — gold wires, and something called an ionogel that holds the whole thing together in a blob of electrolyte. The idea is to remove all rigid components and make truly flexible circuits. The possibilities for wearable sensors could be endless.

And finally, here’s a neat design for an ergonomic utility knife. It’s from our friend [Eric Strebel], an industrial designer who has been teaching us all a lot about his field through his YouTube channel. This knife is a minimalist affair, designed for those times when you need more than an X-Acto but a full utility knife is prohibitively bulky. [Eric’s] design is a simple 3D-printed clamshell that holds a standard utility knife blade firmly while providing good grip thanks to thoughtfully positioned finger depressions. We always get a kick out of watching [Eric] design little widgets like these; there’s a lot to learn from watching his design process.

Thanks to [JRD] and [mgsouth] for tips.

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Hackaday Links: August 18, 2019

To the surprise of nobody with the slightest bit of technical intuition or just plain common sense, the world’s first solar roadway has proven to be a complete failure. The road, covering one lane and stretching all of 1,000 meters across the Normandy countryside, was installed in 2016 to great fanfare and with the goal of powering the streetlights in the town of Tourouvre. It didn’t even come close, producing less than half of its predicted power, due in part to the accumulation of leaves on the road every fall and the fact that Normandy only enjoys about 44 days of strong sunshine per year. Who could have foreseen such a thing? Dave Jones at EEVBlog has been all over the solar freakin’ roadways fiasco for years, and he’s predictably tickled pink by this announcement.

I’m not going to admit to being the kid in grade school who got bored in class and regularly filled pages of my notebook with all the binary numbers between 0 and wherever I ran out of room – or got caught. But this entirely mechanical binary number trainer really resonates with me nonetheless. @MattBlaze came up with the 3D-printed widget and showed it off at DEF CON 27. Each two-sided card has an arm that flops down and overlaps onto the more significant bit card to the left, which acts as a carry flag. It clearly needs a little tune-up, but the idea is great and something like this would be a fun way to teach kids about binary numbers. And save notebook paper.

Is that a robot in your running shorts or are you just sporting an assistive exosuit? In yet another example of how exoskeletons are becoming mainstream, researchers at Harvard have developed a soft “exoshort” to assist walkers and runners. These are not a hard exoskeleton in the traditional way; rather, these are basically running short with Bowden cable actuators added to them. Servos pull the cables when the thigh muscles contract, adding to their force and acting as an aid to the user whether walking or running. In tests the exoshorts resulted in a 9% decrease in the amount of effort needed to walk; that might not sound like much, but a soldier walking 9% further on the same number of input calories or carrying 9% more load could be a big deal.

In the “Running Afoul of the FCC” department, we found two stories of interest. The first involves Jimmy Kimmel’s misuse of the Emergency Alert System tones in an October 2018 skit. The stunt resulted in a $395,000 fine for ABC, as well as hefty fines for two other shows that managed to include the distinctive EAS tones in their broadcasts, showing that the FCC takes very seriously indeed the integrity of a system designed to warn people of their approaching doom.

The second story from the regulatory world is of a land mobile radio company in New Jersey slapped with a cease and desist order by the FCC for programming mobile radios to use the wrong frequency. The story (via r/amateurradio) came to light when someone reported interference from a car service’s mobile radios; subsequent investigation showed that someone had programmed the radios to transmit on 154.8025 MHz, which is 5 MHz below the service’s assigned frequency. It’s pretty clear that the tech who programmed the radio either fat-fingered it or misread a “9” as a “4”, and it’s likely that there was no criminal intent. The FCC probably realized this and didn’t levy a fine, but they did send a message loud and clear, not only to the radio vendor but to anyone looking to work frequencies they’re not licensed for.

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Hackaday Links: August 11, 2019

By the time this goes to press, DEFCON 27 will pretty much be history. But badgelife continues, and it’d be nice to have a way of keeping track of all the badges offered. Martin Lebel stepped up to the challenge with a DEF CON 27 badgelife tracker. He’s been tracking the scene since March, and there are currently more than 170 badges, tokens, and shitty add-ons listed. Gotta catch ’em all!

Nice tease, Reuters. We spotted this story about the FAA signing off on beyond-visual-line-of-sight, or BVLOS, operation of a UAV. The article was accompanied by the familiar smiling Amazon logo, leading readers to believe that fleets of Amazon Prime Air drones would surely soon darken the skies with cargoes of Huggies and Tide Pods across the US. It turns out that the test reported was conducted by the University of Alaska Fairbanks along an oil pipeline in the Last Frontier state, and was intended to explore medical deliveries and pipeline surveillance for the oil industry. The only mention of Amazon was that the company reported they’d start drone deliveries in the US “in months.” Yep.

Ever wonder what it takes to get your widget into the market? Between all the testing and compliance requirements, it can be a real chore. Nathaniel tipped us off to a handy guide written by his friend Skippy that goes through the alphabet soup of agencies and regulations needed to get a product to market – CE, RoHS, WEEE, LVD, RED, CE for EMC. Take care of all that paperwork and you’ll eventually get a DoC and be A-OK.

A French daredevil inventor made the first crossing of the English Channel on a hoverboard on Sunday. Yes, we know it’s not an “actual” hoverboard, but it’s as close as we’re going to get with the physics we have access to right now, and being a stand-upon jet engine powered by a backpack full of fuel, it qualifies as pretty awesome. The report says it took him a mere 20 minutes to make the 22-mile (35-km) crossing.


We had a grand time last week around the Hackaday writing crew’s secret underground lair with this delightful Hackaday-Dilbert mashup-inator. Scroll down to the second item on the page and you’ll see what appears to be a standard three-panel Dilbert strip; closer inspection reveals that the text has been replaced by random phrases scraped from a single Hackaday article. It looks just like a Dilbert strip, and sometimes the text even makes sense with what’s going on in the art. We’d love to see the code behind this little gem. The strip updates at each page load, so have fun.

And of course, the aforementioned secret headquarters is exactly what you’d picture – a dark room with rows of monitors scrolling green text, each with a black hoodie-wearing writer furiously documenting the black arts of hacking. OpenIDEO, the “open innovation practice” of global design company IDEO, has issued a challenge to “reimagine a more compelling and relatable visual language for cybersecurity.” In other words, no more scrolling random code and no more hoodies. Do you have kinder, gentler visual metaphors for cybersecurity? You might win some pretty decent prizes for your effort to “represent different terms and ideas in the cybersecurity space in an accessible and compelling way.”

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Hackaday Links: August 4, 2019

Is the hacking community facing a HOPEless future? It may well be, if this report from 2600 Magazine is any indication. The biennial “Hackers On Planet Earth” conference is in serious financial jeopardy after the venue that’s hosted it for years, the Hotel Pennsylvania in Manhattan, announced a three-fold increase in price. Organizers are scrambling to save the conference and they’re asking for the community’s help in brainstorming solutions. Hackaday was at HOPE XI in 2016 and HOPE XII in 2018; let’s HOPE we get to see everyone again in 2020.

If you’ve ever been curious about how a 1970s PROM chip worked, Ken Shirriff has you covered. Or uncovered, as he popped the top off a ceramic MMI 5300 DIP to look at the die within. Closeups of the somewhat cockeyed die reveal its secrets – 1,024 tiny fusible links. Programming was a matter of overloading a particular fuse, turning a 1 into a 0 permanently. It’s a fascinating look at how it used to be done, with Ken’s usual attention to detail in the documentation department.

We had a great Hack Chat this week with Mihir Shah from Royal Circuits. Royal is one of the few quick-turn PCB fabs in the USA, and they specialize in lightning-fast turnaround on bare PCBs and assembled boards. He told us all about this fascinating business, and dropped a link to a side project of his. Called DebuggAR, it’s an augmented reality app that runs on a smartphone and overlays component locations, signal traces, pinouts, and more right over a live image of your board. He’s got a beta going now for iPhone users and would love feedback, so check it out.

With all the cool things you can do with LoRa radios, it’s no wonder that wireless hobbyists have taken to pushing the limits on what the technology can do. The world record distance for a LoRa link was an astonishing 702 km (436 miles). That stood for two years until it was topped, twice in the same day. On July 13th, the record was pushed to 741 km, and a mere five hours later to 766 km. All on a scant 25 mW of power.

Linux distro Manjaro made an unconventional choice regarding which office suite to include, and it’s making some users unhappy. It appears that they’ve dumped LibreOffice from the base install, opting instead to include the closed-source FreeOffice. Worse, FreeOffice doesn’t have support for saving .doc and OpenDocument files; potentially leaving LibreOffice users stranded. Paying for an upgrade to SoftMaker’s Office product can fix that, but that’s hardly free-as-in-beer free. It’s kind of like saying the beer is free, but the mug is an upgrade. UPDATE: It looks like the Manjaro team heard all the feedback and are working on a selector so you can install the office suite of your choice.

Tragic news out of New Hampshire, as amateur radio operator Joe Areyzaga (K1JGA) was killed while trying to dismantle an antenna tower. Local news has coverage with no substantial details, however the hams over on r/amateurradio seem to have the inside line on the cause. It appears the legs of the tower had filled with water over the years, rusting them from the inside out. The tower likely appeared solid to Joe and his friend Mike Rancourt (K1EEE) as they started to climb, but the tower buckled at the weak point and collapsed. K1EEE remains in critical condition after the 40′ (12 m) fall, but K1JGA is now a silent key. The tragedy serves as a reminder to everyone who works on towers to take nothing for granted before starting to climb.

And finally, just for fun, feast your eyes on this movie of the ESA’s Rosetta spacecraft as is makes its flyby of comet 67P/Churyumov–Gerasimenko. It’s stitched together from thousands of images and really makes 67P look like a place, not just a streak of light in the night sky.

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Hackaday Links: July 28, 2019

It looks like Apple is interested in buying Intel’s modem chip business. Seriously interested; a deal worth $1 billion could be announced as early as this week. That might look like a small potato purchase to the world’s biggest company – at least by market capitalization – but since the technology it will be buying includes smartphone modems, it provides a look into Apple’s thinking about the near future with regard to 5G.

It turns out that Make Magazine isn’t quite dead yet. [Dale Dougherty], former CEO of Maker Media, which went under in June, has just announced that he and others have acquired the company’s assets and reformed under the name “Maker Community LLC.” Make: Magazine is set to resume publication, going back to its roots as a quarterly publication in the smaller journal format; sadly there’s no specific word about the fate of Maker Faire yet.

The hoopla over the 50th anniversary of Apollo 11 may be over, but we’d be remiss not to call out one truly epic hack related to the celebration: the full restoration of an actual Apollo Guidance Computer. The AGC was from a test model of the Lunar Module, and it ended up in the hands of a private collector. Since November of 2018 the AGC has been undergoing restoration and tests by [Ken Shirriff], [Mike Stewart], and [Carl Claunch]. The whole effort is documented in a playlist by [Marc “CuriousMarc” Verdiell] that’s worth watching to see what was needed to restore the AGC to working condition.

With the summer sun beating down on the northern hemisphere, and air conditioners at working extra hard to keep things comfortable. [How To Lou] has a quick tip to improve AC efficiency. Turns out that just spraying a fine mist of water on the condenser coils works wonders; [Lou] measured a 12% improvement in cooling. It may not be the best use of water, and it may not work as well in very humid climates, but it’s a good tip to keep in mind.

Be careful with this one; between the bent spoon, the syringe full of amber liquid, and the little candle to heat things up, this field-expedient reflow soldering setup might just get you in trouble with the local narcotics enforcement authorities. Even so, knowing that you can assemble a small SMD board without a reflow oven might prove useful someday, under admittedly bizarre circumstances.

From the “Considerably more than 8-bits music” file, check out the Hull Philharmonic Orchestra’s “8-Bit Symphony.” If your personal PC gaming history included a Commodore 64, chances are you’ll recognize songs from titles like “Monty on the Run”, “Firelord”, “Green Beret”, and “Forbidden Forest.” Sure, composers like [Ben Daglish] and [Paul Norman] worked wonders with the three-channel SID chip, but hearing those tunes rendered by a full orchestra is something else entirely. We found it to be particularly good background music to write by.

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Hackaday Links: July 21, 2019

Ordering a PCB used to be a [Henry Ford]-esque experience: pick any color you like, as long as it’s green. We’ve come a long way in the “express yourself” space with PCBs, with slightly less than all the colors of the rainbow available, and some pretty nice silkscreening options to boot. But wouldn’t it be nice to get full-color graphics on a PCB? Australian company Little Bird thinks so, and they came up with a method to print graphics on a board. The results from what looks like a modified inkjet printer are pretty stunning, if somewhat limited in application. But I bet you could really make a splash with these in our Beautiful Hardware contest.

The 50th anniversary of the Apollo 11 landing has come and gone with at least as much fanfare as it deserves. Part of that celebration was Project Egress, creation of a replica of the Columbia crew hatch from parts made by 44 hackers and makers. Those parts were assembled on Thursday by [Adam Savage] at the National Air and Space Museum in an event that was streamed live. A lot of friends of Hackaday were in on the build and were on hand, like [Fran Blanche], [John Saunders], [Sophy Wong], and [Estefannie]. The Smithsonian says they’ll have a recording of the stream available soon, so watch this space if you’re interested in a replay.

From the “Don’t try this at home” department, organic chemist [Derek Lowe] has compiled a “Things I won’t work with” list. It’s real horror show stuff that regales the uninitiated with all sorts of chemical nightmares. Read up on chlorine trifluoride, an oxidizer of such strength that it’s hypergolic with anything that even approaches being fuel. Wet sand? Yep, bursts into flames on contact. Good reading.

Continuing the safety theme, machinist [Joe Pieczynski] offers this lathe tip designed to keep you in possession of a full set of fingers. He points out that the common practice of using a strip of emery cloth to polish a piece of round stock on either a wood or metal lathe can lead to disaster if the ends of the strip are brought into close proximity, whereupon it can catch and act like a strap wrench. Your fingers don’t stand a chance against such forces, so watch out. [Joe] doesn’t share any gory pictures of what can happen, but they’re out there. Only the brave need to Google “degloving injury.” NSFL – you’ve been warned.

On a happier note, wouldn’t it be nice to be able to print water-clear parts on a standard 3D printer? Sure it would, but the “clear” filaments and resins all seem to result in parts that are, at best, clearish. Industrial designer [Eric Strebel] has developed a method of post-processing clear SLA prints. It’s a little wet sanding followed by a top coat of a super stinky two-part urethane clearcoat. Fussy work, but the results are impressive, and it’s a good technique to file away for someday.

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Hackaday Links: July 14, 2019

The M5Stack is a plastic box loaded up with an ESP32, a display, some pin headers, and a few buttons. Why does this exist? It’s a platform of sorts, and we’ve seen people adding LoRa to the M5Stack as well as thermal cameras. Hot from random online retailers is the M5Stick, a smaller version of the ~Stack that still has a screen, still has pin headers, and still has an ESP32. It’s a new development platform that’s using a USB C plug (hot trends 2019), and it still has all the features of an ESP32.

Ever wonder how they put designs on skateboard decks, or graphic designs on luggage? That would be a UV printer — it’s basically an inkjet that uses UV-curing ink, but the print head has a Z axis, and the bed is usually huge. [Scotty] of Strange Parts recently took a look at a factory that makes UV printers. Yeah, there’s a lot of wiring that goes into these machines, and yeah, you can do a lot with them. Remember: the cheapest UV printers are about $3k, and yeah, you can print designs on PCBs with them.

Virgin Orbit is the Branson-branded take on the Stratolaunch; this is a rocket that uses a single 747 to loft a small rocket into the stratosphere and send it off into a sun-synchronous orbit. This week, Virgin Orbit has completed drop tests to characterize how the rocket falls away from the 747. This is also called ‘a bombing run’, and we could have used a few GoPros on the rocket itself.

Last weekend was ‘LeHack’, a French hacker/infosec conference. There was a coffee vending machine there, complete with touch screen and an offer to pay via your smartphone with an app. You know what happened. It turns out, you can take over all the accounts using the app. You can also brute force the user’s pins. Lesson learned? Why the hell does a coffee machine need an app?

The New Pallet Wood! First off, don’t make anything out of pallet wood unless you know what you’re doing; there’s some nasty chemicals in pallet wood. That said, you can make a fortune with pallet wood furniture on Etsy, and that’s doubly true if you make a pallet wood resin river table. This is the new pallet wood. Hollow core doors are easy to disassemble with a table saw, and provide two large sheets of plywood, and enough sticks to make a frame for something. What can you do with all this wood? Build a guitar, of course.