SMT Part Counter Aims To Ease Taking Inventory

[Nick Poole] has an interesting idea for a new tool, one that has the simple goal of making accurate part counts of SMT reels as easy as pulling tape through a device. That device is the BeanCounter, an upcoming small handheld unit of his own design that counts parts as quickly as one can pull tape through a slot. The device is powered by a CR2032 cell and and works with 8 mm wide tapes up to 2 mm in height, which [Nick] says covers most 0805 or smaller sized parts, as well as things like SOT-23 transistors.

Why would one want to make such a task easier? Two compelling reasons for such a tool include: taking inventory of parts on partial reels or cut tape, and creating segments that contain a known number of parts.

The first is handy for obvious reasons, and the second is useful for things like creating kits. In fact, the usefulness of this tool for creating tape segments of fixed length is perhaps not obvious to anyone who hasn’t done it by hand. Sure, one can measure SMT tape with a ruler or a reference mark to yield a segment containing a fixed number of parts, but that involves a lot of handling and doesn’t scale up very well. In fact, the hassle of cutting tape segments accurately and repeatedly is a common pain point, so making the job easier has value.

If you looked at the photos and suspected that the big, 7-segment numeric display is done with clever PCB fabrication options (making segments by shining LEDs through PCB layers, a trick we always like to see) you’re not alone. After all, [Nick] has a lot of experience in getting clever with board fabrication, and eagle-eyed readers may even suspect that the reset and setup buttons on the edge of the tool are created by using flex PCB segments as switches. Want the nitty-gritty details? Visit the GitHub repository for the project and see it all for yourself at the CAD level.

Open Laptop Soon To Be Open For Business

How better to work on Open Source projects than to use a Libre computing device? But that’s a hard goal to accomplish. If you’re using a desktop computer, Libre software is easily achievable, though keeping your entire software stack free of closed source binary blobs might require a little extra work. But if you want a laptop, your options are few indeed. Lucky for us, there may be another device in the mix soon, because [Lukas Hartmann] has just about finalized the MNT Reform.

Since we started eagerly watching the Reform a couple years ago the hardware world has kept turning, and the Reform has improved accordingly. The i.MX6 series CPU is looking a little peaky now that it’s approaching end of life, and the device has switched to a considerably more capable – but no less free – i.MX8M paired with 4 GB of DDR4 on a SODIMM-shaped System-On-Module. This particular SOM is notable because the manufacturer freely provides the module schematics, making it easy to upgrade or replace in the future. The screen has been bumped up to a 12.5″ 1080p panel and steps have been taken to make sure it can be driven without blobs in the graphics pipeline.

If you’re worried that the chassis of the laptop may have been left to wither while the goodies inside got all the attention, there’s no reason for concern. Both have seen substantial improvement. The keyboard now uses the Kailh Choc ultra low profile mechanical switches for great feel in a small package, while the body itself is milled out of aluminum in five pieces. It’s printable as well, if you want to go that route. All in all, the Reform represents a heroic amount of work and we’re extremely impressed with how far the design has come.

Of course if any of the above piqued your interest full electrical, mechanical and software sources (spread across a few repos) are available for your perusal; follow the links in the blog post for pointers to follow. We’re thrilled to see how production ready the Reform is looking and can’t wait to hear user reports as they make their way into to the wild!

Via [Brad Linder] at Liliputing.

Crowd Supply Hack Chat With Josh Lifton

Join us on Wednesday, July 24th at noon Pacific for the Crowd Supply Hack Chat with Josh Lifton!

When you’re ready to take your Next Big Idea from a project to a product, you face problems that don’t normally present themselves to the hobbyist. Building one of something is quite different from building many of them, and soon you’re dealing with issues with parts suppliers, PCB fabrication, assembly, packaging, shipping, marketing, and support.

It takes a lot to get your idea to market, and a guiding hand would be most welcome to the budding hardware tycoon. That’s the logic behind Crowd Supply, the Portland-based crowdfunding and mentoring company. Josh Lifton is its CEO, and he’ll drop by the Hack Chat to answer all your questions about how crowdfunding works, what Crowd Supply offers to help creators, and what the fundamentals of a successful project are.

join-hack-chatOur Hack Chats are live community events in the Hack Chat group messaging. This week we’ll be sitting down on Wednesday July 24 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

[Photo credit: Jon House, Portland Tribune]


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Hackaday Links: June 16th, 2019

OpenSCAD has been updated. The latest release of what is probably the best 3D modeling tool has been in the works for years now, and we’ve got some interesting features now. Of note, there’s a customizer, for allowing parametrizing designs with a GUI. There’s 3D mouse support, so drag out that weird ball mouse from the 90s. You can export in SVG, 3MF, and AMF. Update your install of OpenSCAD now.

New Hampshire is the home of BASIC, and now there’s a sign on the side of the road saying so. This is a New Hampshire state historical marker honoring BASIC, invented at Dartmouth College in 1964. Interestingly, there are 255 historical markers in New Hampshire, usually honoring bridges and historical figures, which means there’s an off-by-one error depending on implementation.

Because robots a great way to get kids into technology — someone has to repair the future robot workers of the world — DJI has release the RoboMaster S1. It’s a robot with four Mecanum wheels, something like a Nerf turret, a camera, and WiFi. The best part? It’s programmable, either through Scratch or Python. Yes, it’s drag-and-drop programming for line following robots.

If you have a C by GE Smart Light Bulb and connect a new router to your home network, you will need to disassociate your C By GE Smart Light Bulb with your old network. To do this, you first need to turn your bulb on for eight seconds, then turn off for two seconds, then turn on for eight seconds, then turn off for two seconds. Then turn the bulb on for eight seconds, and finally turn the bulb off for two seconds. Finally, turn the bulb on for eight seconds, then turn the bulb off for two seconds. Your bulb should blink three times, indicating it has dissociated with the WiFi network. If this procedure does not work, your light bulb is running an older version of firmware. This is why you put a physical reset button on your stuff, people.

Have a lot of Raspberry Pi hats but you want to play around with the ESP32? No problem, because here’s a Pi-compatible GPIO ESP32 board. It needs a catchier name, but this is an ESP32 that’s mostly compatible with the 40-pin connector found on all Pis. Here’s a Crowd Supply link.


Bringing Pneumatics To The Masses With Open Source Soft Robotics

Soft robotics is an exciting field. Mastering the pneumatic control of pliable materials has enormous potential, from the handling of delicate objects to creating movement with no moving parts. However, pneumatics has long been overlooked by the hacker community as a mode of actuation. There are thousands of tutorials, tools and products that help us work with motor control and gears, but precious few for those of us who want to experiment with movement using air pressure, valves and pistons.

Physicist and engineer [tinkrmind] wants to change that. He has been developing an open source soft robotics tool called Programmable Air for the past year with the aim of creating an accessible way for the hacker community to work with pneumatic robotics. We first came across [tinkrmind]’s soft robotics modules at World Maker Faire in New York City in 2018 but fifty beta testers and a wide range of interesting projects later — from a beating silicone heart to an inflatable bra — they are now being made available on Crowd Supply.

We had the chance to play with some of the Programmable Air modules after this year’s Makerfaire Bay Area at Bring A Hack. We can’t wait to see what squishy, organic creations they will be used for now that they’re out in the wild.

If you need more soft robotics inspiration, take a look at this robotic skin that turns teddy bears into robots from Yale or these soft rotating actuators from Harvard.

See a video of the Programmable Air modules in action below the cut. Continue reading “Bringing Pneumatics To The Masses With Open Source Soft Robotics”

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Hackaday Links: June 9, 2019

The Chicago Pile led to the Manhattan Project, which led to the atomic bomb. In Germany, there were similar efforts with less success, and now we have physical evidence from the first attempted nuclear reactor in Germany. In Physics Today, there’s a lovely historical retrospective of one of the ‘fuel cubes’ that went into one of Germany’s unsuccessful reactor experiments. This is a five-centimeter cube that recently showed up in the hands of a uranium collector. In the test reactor, six hundred of these cubes were strung along strings and suspended like a chandelier. This chandelier was then set inside a tub surrounded by graphite. This reactor never reached criticality — spectroscopy tells us the cube does not contain fission products — but it was the best attempt Germany made at a self-sustaining nuclear reaction.

The biggest failing of the Arduino is the pinout. Those header pins aren’t all on 0.1″ centers, and the board itself is too wide to fit on a single solderless breadboard. Here’s the solution to that problem. It’s the BreadShield, an Arduino Uno-to-Breadboard adapter. Plug an Uno on one end, and you get all the pins on the other.

There’s a new listing on AirBnB. this time from NASA. They’re planning on opening the space station up to tourism, starting at $35,000 USD per night. That’s a cool quarter mil per week, launch not included. The plan appears to allow other commercial companies (SpaceX and whoever buys a Boeing Starliner) to accept space tourists, the $35k/night is just for the stop at the ISS. Costs for launch and landing are expected to be somewhere between $20 and $60 Million per flight. Other space tourists have paid as much: [Dennis Tito], the first ‘fee-paying’ space tourist, paid $20M for a trip to the ISS in 2001. [Mark Shuttleworth] also paid $20M a year later. Earlier space ‘tourists’ paid a similar amount; Japanese journalist [Toyohiro Akiyama] flew to Mir at a cost of between $12M and $37M. Yes, the space station is now an AirBnB, but it’s going to cost twenty million dollars for the ride up there.

We’re getting into conference season, and there are two hardware cons coming up you should be aware of. The first is, keynoted by [Christopher Tarnovsky], famous for DirecTV hacks. There will be other talks by [@TubeTimeUS] on cloning the Sound Blaster and [John McMaster] on dropping acid. All of this is going down this week at The Biltmore in Santa Clara, CA. The second upcoming conference of note is Teardown, the hardware conference put on by Crowd Supply. That’s in Portland, June 21-23, with a presence from the Church of Robotron.

A Better Battery Arduino

We’ve seen [Johan]’s AA-battery-sized Arduino/battery crossover before, but soon (we hope!) there will be a new version with more MIPS in the same unique form factor! The original Aarduino adhered to classic Arduino part choices and was designed to run as the third “cell” in a 3 cell battery holder to relay temperature readings via a HopeRF RFM69CW. But as [Johan] noticed, it turns out that ARM development tools are cheap now. In some cases very cheap and very open source. So why not update an outstanding design to something with a little more horsepower?

The Aarduino Zero uses the same big PTH battery terminals and follows the same pattern as the original design; the user sticks it in a battery holder for power and it uses an RFM69CW for wireless communication. But now the core is an STM32L052, a neat low power Cortex-M0+ with a little EEPROM onboard. [Johan] has also added a medium size serial flash to facilitate offline data logging or OTA firmware update. Plus there’s a slick new test fixture to go along with it all.

So how do you get one? Well… that’s the rub. It looks like when this was originally posted at the end of 2017 [Johan] was planning to launch a Crowd Supply campaign that hasn’t quite materialized yet. Until that launches the software sources for the Zero are available, and there are always the sources from the original Aarduino to check out.