Glass PCBs

September 12, 2011 by Kevin Dady 78 Comments

Our friend [Jeri] tipped us off about this cool video on youtube where the author makes his own “transparent” PCB’s using some nontraditional materials. One ounce copper foil is found online along with some clear glass microscope slides, from there it is just a matter of cementing the foil onto the glass slides with some thin UV curing glue. Once the 2 parts are mated the entire thing is popped into an eeprom eraser for its intense UV light, then excess is trimmed.

The normal routine of toner transfer is used to copy a circuit pattern onto the copper clad glass and it’s etched in standard ferric chloride. The copper is removed but the UV glue that was holding it is still left, some special care needs be followed as this stuff is pretty weak against even mild solvents, and you do not want your traces peeling up. Next no clean solder paste is applied and parts are soldered down with a heat gun, keeping the glass evenly heated to prevent it from cracking.
This leaves you with a board that looks like frosted glass, and in order to protect the glue while clearing up the frosted effect, some polyurethane is applied which fills in all the little bumps and smoothes the surface bout out to almost 100% clear.
The end application in this video is a touch sensitive board which works fine though the back side of the glass and presents a nice smooth interface for the user. Join us after the break for the video.

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Video: Learning Eagle CAD Part 2

September 7, 2011 by Jack Buffington 7 Comments

This week we are continuing on with our multi-part series where [Jack] shows you how to use Eagle CAD. This video continues where last week’s video left off by showing how to create a custom part and how to use the schematic editor. If you haven’t seen last week’s video, you can find it here. Also, check out our youtube channel where we have uploaded several supplementary videos that go into further detail about many of the tools that are commonly used in the schematic editor. After watching these videos, you should have all of the knowledge that you need to start designing the schematic portion of a circuit board.

This is a fairly long video, clocking in at about 25 minutes, so be prepared to dedicate a chunk of time.

A Beginner’s Guide To Burning Arduino Bootloaders

August 26, 2011 by Mike Nathan 17 Comments

When it comes to learning about microcontrollers, everyone has to start somewhere. [Lady Ada] recently posted a tutorial on burning the Arduino bootloader to standalone chips for those just getting started with the micro.

The tutorial cites a common situation, where someone is working on a project using an Arduino chip but they don’t want to sacrifice their dev board when just the micro and a few other components would do just fine. A short list of supplies is required, including an Arduino, a proto shield kit, a ZIF socket, and a blank ATmega chip.

The process is probably pretty straightforward and likely familiar to many of you out there. The ZIF socket is soldered to the board and handful of wires are added for powering and programming the new chip. The protoboard is installed on top of the Arduino like any other shield, and using a sketch that [Lady Ada] has made available, the bootloader burning process is a cinch.

It’s a useful tip for newcomers, and definitely a skill that seasoned Arduino users should have under their belts as well.

High Voltage Hacks: All About Electroluminescence

August 25, 2011 by Jeremy Cook 11 Comments

Although many might not know it, electroluminescent materials use high voltage, and thus qualify for our featured topic. Many may assume that these sheets work in the same way as LED lights, using low-voltage DC power. This, however, is not the case, as they need around 100 volts of AC current to allow them to light up.

For a battery-powered solution, this means converting the battery’s DC power to AC. Adafruit has a good tutorial about working with EL wire and powering it up using a portable inverter. One should obviously be careful to properly insulate any clothing using this material as being shocked is generally not fun.

The video after the break is pretty long, but is well produced and will give you a good background of EL use. If you don’t have 30 minutes to dedicate to this, be sure to at least skip to 2:43 to see one of the coolest EL shirts we’ve seen. Continue reading “High Voltage Hacks: All About Electroluminescence” →

High Voltage: Lightning Simulator Can’t Send You Back To The Future

August 23, 2011 by Jack Buffington 21 Comments

Continuing on with our high-voltage theme, today we have a page describing Marx generators by [Grenadier]. Marx generators are devices that produce pulses of very high voltage with fast rise times. For most of us, that means that they can make neat sparks. For the more serious types out there, that also means that they are great for driving some high-powered lasers, simulating lightning strikes, and even igniting the conventional explosives surrounding the core of a nuclear weapon! His page includes a video of his Marx generator producing some pretty sparks for those of us who aren’t so serious.

We have featured several of [Grenadier’s] projects in the past. This one doesn’t deviate from his normal style of taking a subject and clearly describing it with lots of well-taken pictures.

Recently, he has been working on improving one of his projects that deviates from what he normally does. He is calling it “The Junkbox”. The Junkbox is something like a free online swap meet where you can sell your electronic parts.

Video: Shocking [Jack] Into Submission With High Voltage

August 22, 2011 by Jack Buffington 59 Comments

Hackaday headquarters has recently been overrun by techno-groupies hanging around outside so we decided to take some measures to discourage that. A word of warning though, if last week’s video ruffled your feathers then you probably shouldn’t watch this one. In this video [Jack] shows you how to create a stun glove using a disposable camera and some leather spikes. To prove that it really works, he intentionally takes a jolt from it courtesy of Hackaday’s security chief [Vlad].

Check out the video after the break.
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Basic Animatronics Continued: Servo Actuated Mouth

August 21, 2011 by Jesse Congdon 4 Comments

[Chris] is at it again and this time he has put together a tutorial rounding off his animatronic face by actuating the mouth. His tutorial covers two different styles of robot mouth: an LCD mouth which dims to imply actuation and a servo articulated flap.

[Chris] covers all the aspects of each mouth type, from the basics of human mouth actuation to servo motor control. In this case the LCD mouth is not quite as impressive so it gets installed on a face mock up while the servo mouth goes on the face previously featured in his other tutorials. The entire setup is still controlled using a single PIC 18F452. The circuit diagrams and code for both types of mouth are all available on the site including videos of the actuated mouth and a gif of the LCD mouth in action.

Check out a video of the articulated mouth below throwing down some classic season 6 Jean-Luc. If you are interested in the other parts of the face we have covered [Chris]’s other tutorials on the eyebrows and the eyeballs. These are a great jumping point for your own animatronic face project and do a great job of setting up all the know how you’d need to build your own emotional puppet.

Continue reading “Basic Animatronics Continued: Servo Actuated Mouth” →