Build Your Own Line Laser For 3D Scanning

March 2, 2012 by Mike Nathan 32 Comments

diy-line-laser

[Valentin] wanted to experiment with 3D scanning some objects he had around the house, but says he didn’t want to buy a line laser for the project since they are pretty expensive. Fortunately, he had some random components sitting in his parts bin, and he was able to build his own line laser without spending a ton of money.

His tutorial actually covers two different methods of building line lasers, both of which use parts that you likely have on hand already.

His first build involves gluing a small square mirror to a flat platform, which he then mounted on a salvaged DC motor. Once the motor starts spinning, the cheap laser pointer he has aimed at the mirror draws a perfect line across whatever medium he is scanning.

His second line laser uses parts donated from an old hard drive that he no longer used. He removed the drive’s read head from the chassis and mounted a small mirror on the actuator arm before firing up his laser. With the laser aimed at the mirror, he applied an unspecified AC current to the motor, which caused it to oscillate and draw a line similar to his first setup.

While they might not be professionally-built scanning lasers, [Valentin’s] efforts produced some decent images, as you can see on his site.

Continue reading to see a short video of his DC motor laser line in action.

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3D Printed Lugs For Your Custom Bike

February 24, 2012 by Mike Szczys 39 Comments

We haven’t heard much about 3D printing using stainless steel as the medium, but that’s exactly what’s going on with the lugs used to assemble this bicycle frame. They’re manufactured using LaserCusing, which is a brand name for parts produced using Selective Laser Melting. The video after the break gives you an overview of what it takes to clean up each of these parts.

The laser melts metal power to solidify areas needed in the final part. Just like the hobby printing we’ve seen on the RepRap or Makerbot there are structural supports necessary to complete the print job, and these need to be removed after the laser has done its work. This is where the majority of the labor comes in. You’ll see a ton of waste material pulled out of the cage-like lug, and we’re sure there’s no shortage of filing and polishing to finish up. But wow, what an interesting result. We just need to figure out if anyone has found a cost-effective way to hack together one of these metal-powder printers.

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Laser Spirograph Exhibit Repair And Upgrade

February 20, 2012 by Mike Szczys 7 Comments

[Bill Porter] continues finding ways to help out at the local museum. This time he’s plying his skills to fix a twenty-year-old exhibit that has been broken for some time. It’s a laser spirograph which had some parts way past their life expectancy.

He started by removing all of the electronics from the cabinet for further study in his lair. He examined the signal generator which when scoped seemed to be putting out some very nice sine waves as it should. From there he moved on to the galvos which tested way off of spec and turned out to be the offending elements.

A bit of searching around the interwebs and [Bill] figured out an upgrade plan for the older parts. But since he was at it, why not add some features at the same time? He rolled in a port so that just a bit of additional circuitry added later will allow shapes and logos to be drawn on the screen. One of his inspirations for this functionality came from another DIY laser projector project.

Take a look at the results of the repair process in the clip after the break.

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Let There Be Light Inside Your Epilog Laser Cutter

February 14, 2012 by Mike Szczys 15 Comments

[Bradley Gawthrop’s] biggest gripe about his laser cutter is the lack of Mac support. We don’t think we’d have any gripes if we owned one of these (yeah, that’s a lie…) but we can understand his second biggest issue which is the inability to see the work piece once it’s inside the machine. He figured out a very easy way to light the area as the cutter gets to work.

It occured to him that the optical head is always directly above the part of the work piece he was interested in seeing. He had been using a flashlight to shed some light, but what if he just added lighting to that head? The circuit is certainly nothing hard; some LEDs, resistors and a power source will do the trick. But routing the power is where things get more difficult. You need flexible wiring strung just right so as not to restrict motion on the X/Y axes. Most of his time was spent routing some 14 gauge stranded speaker wire for this task. He added his own 5V DC supply to power the adhesive LED strip which enjoys a resting place on the bottom rail of the head unit. Boom, problem solved.

Just In Case You Didn’t Know How Awesome Laser Cutters Really Are

January 16, 2012 by Mike Szczys 39 Comments

[Alex] got his hands on an Epiloge laser cutter the easy way — the company he works for bought one. We’re sure he’s not trying to rub it in, but he really does make the tool look and sound cool in the post he wrote purely to show off the new ~~toy~~ hardware.

This model is a CO2 laser and it’s capable of etching and cutting a variety of materials. It does so with a 1200 DPI resolution at 0.005 pitch. The samples of engraved text and images show the clean lines and shapes this type of accuracy can achieve. The most stunning example is a piece of anodized aluminum which ends up showing some fantastic contrast that would make perfect face plates for project enclosures. Then there’s the cutting feature which is responsible for the gear demo seen above. We were surprised to hear that it will cut through acrylic but not polycarbonate.

After the break we’ve embedded [Alex’s] video. The camera is focused on the cutter as it engraves some lettering, then cuts out a gear. During the process he discusses what he’s learned about the device, sharing some interesting tidbits along the way.

We’re hoping to see some cool stuff like this from [Grenadier] who recently won a similar 40 Watt CO2 laser from Full Spectrum.

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More Laser Shooting Range Goodness; Now With Duckies

January 11, 2012 by Mike Szczys 7 Comments

Here’s another project that reminds us of the shooting games at a carnival. This was actually inspired by the video game Duck Hunt, and was undertaken as a class project between four students at San Jose State University. It uses moving glass targets that look like rubber duckies. The player shoot sensors at their base with a laser-tipped gun. A direct hit is indicated by the duck glowing blue.

[Lananh Nguyen] is a Business Marketing major, but he’s also minoring in Studio Art and has been blowing glass for years. We think he’ll always have a side job making and selling glass because those ducks look fantastic. [Michael] and [Chris] worked together, building out the oscillating platform which moves the targets back and forth, as well as wiring up light sensors to the Arduino. A green laser diode was added to an acrylic gun to complete the project. Check out the game play video after the break to see how it all comes together.

If you missed the other laser shooting range when we featured it last week, you’ll want to revisit that project which uses tin cans as targets.

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Laser Shooting Gallery Made From Scrap

January 3, 2012 by Brian Benchoff 14 Comments

When he’s not being completely awesome hosting a radio show on electronic music, [Gaston Klares] is busy in his workshop coming up with some awesome stuff. One of his most recent builds is a laser gun shooting gallery that brings a classic carnival game to his back yard. (Google translate link)

The laser gun itself is made up of 95% recycled components. The purpose of the laser gun is pretty simple – just make a sound effect and fire a laser downrange when the trigger is pulled. The shooting gallery is where all the fun happens. Five dog food cans are lined up at the far end of the range. There’s a small hole in each can and a phototransistor inside each can that activates the ‘fall over’ mechanism. When all the cans are knocked down, a windshield wiper motor puts all the cans upright again.

Thanks to [Kris] for sending this one in. Check out the shooting gallery in action after the break.

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