DIY Solar Collector Boost Your Hot Water System

May 24, 2012 by Mike Szczys 23 Comments

This home is heated by a wood stove in the winter, which also produces hot water. But the other three seasons it’s an electric water heater that does the work. This latest hack is a solar collector meant to take over the hot water production work for the house. it uses basic building materials and rudimentary construction skills, making it much more approachable than trying to make electricity from the sun.

It’s really just a wood box with a glass lid. The inside has been painted black, and the black tubing that snakes through it holds the water. A three-way valve lets the homeowner patch into the hot water reservoir. The collector is lower than the reservoir, so the heated water makes its way back into the tank as cooler water takes its place. Not bad for an entirely passive system!

[Thanks Minde]

Heliowatcher Positions Solar Panels For Highest Efficiency

May 21, 2012 by Mike Szczys 17 Comments

[Jason Wright] and [Jeremy Blum] are showing off the project they developed for their Designing with Microcontrollers course at Cornell University. They call it the Heliowatcher, and if you know your Greek mythology we’d be you figured out this watches the movement of the sun and adjust a solar panel to follow it.

Their design is simple and effective. The base is mounted like a Lazy Susan, able to pivot on the horizontal plane. The bottom edge of the solar panel is mounted with two door hinges, with a motorized screw jack used to raise and lower it. The system uses a GPS to provide geographical position, day, and time feedback. This is used in conjunction with an array of four LEDs to determine the best position of the panel. Those LEDs are acting as light sensors; when the top and the bottom detect similar levels, the panel is at its most efficient orientation. The left and right LED sensors work the same way.

Now if we can just work out a self-cleaning system to keep the panels free of the dirty film that builds up over time we’d be set!

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Prototyping A Solar Charger For Your Truck

May 16, 2012 by Mike Szczys 13 Comments

[Bryan] got his hands on a solar panel and decided to take it on the road rather than throwing it on the roof of the house. On sunny days it will top off the car battery, letting him use his stereo in the middle of nowhere without needing to keep the engine running. Instead of buying a ready-made solution he chose to design and build his own charging circuitry.

The charger uses an Arduino, which draws its own power from the panel via a regulator. It senses the voltage level of the battery and the available juice from the panel, connecting or disconnecting it from the electrical system as necessary. The system includes a set of LED indicators, which he installed in the dashboard near the cigarette lighter. This also gave him an excuse to install a voltmeter which uses a 2.5 digit seven segment display to read out the battery voltage. You can see a brief overview after the break.

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Recycle Lithium Cells By Building Custom Flashlights

May 14, 2012 by Mike Szczys 30 Comments

This isn’t a brightest flashlight in the world type of hack (but it does manage to push about 1000 lumens). [Stephen Webb] is finding a use for leftover parts by building his own simple LED flashlights. As you can see, he uses PVC parts available at any hardware or home store. These are a good choice; they’re cheap, light weight, resilient, designed to be water tight, they easily thread together and have connectors that reduce the diameter of the fittings.

The electronics use standard size cylindrical Lithium cells. These are found in many types of Laptop and Power Tool batteries. Often when one of those battery packs bites the dust it’s an issue of one or more bad cells. [Stephen] desolders the cells, and reuses the good ones in this project.

We didn’t see any mention of a recharging technique. Does anyone have any advice on how to top these cells off if they’re not in their original power pack form?

Generating Electricity With Swing Sets

May 11, 2012 by Caleb Kraft 7 Comments

[Guelherme Pena Costa] came up with an idea to light up a swing set using the motion of the people swinging on it to generate electricity. The goal was to get people to enjoy the playground at night and we think, this might actually be a pretty good way to achieve that. People love blink lights, especially if they are interactive.

To Light the LEd ropes, [Guelherme] has attached a gear motor to the frame of the swing set and an arm to the chain. When the swinger swings, it spins the motor generating between 6 and 10 volts at 230-400 mA. As you can see in the video below, that works fine to illuminate the LEDs, though we think a charging circuit to allow the lights to stay lit for longer would also be cool.

Sun-powered Stirling Engine With Automatic Tracking

May 2, 2012 by Mike Szczys 32 Comments

Check out this solar-powered Stirling engine (translated). The build is part of a high school class and they packed in some really nice features. The first is the parabolic mirror which focuses the sun’s rays on the chamber of the engine. The heat is what makes it go, and the video after the breaks shows it doing just that.

But the concept behind the mirror makes for an interesting challenge. The light energy is focused at a narrow point. When the sun moves in the sky that point will no longer be at an efficient position to power the engine. This issue is solved by a pair of stepper motors which can reposition the dish. It’s done automatically by an Arduino Uno which makes readings from four LDR (photoresistors) in that cardboard tube mounted at the top of the dish. If the light intensity is the same for all four, then the tube is pointed at the sun. If not, the motors are tweaked to get the best angle possible.

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Monitoring A Solar Array Output

April 23, 2012 by Mike Szczys 7 Comments

After years of hoping and wishing [Dave] finally took the plunge and installed solar panels on the roof of his house. He’s got twelve panels that are each rated at 240 Watts! But just having them sitting there and pumping power back to the grid isn’t enough. Understandably, he decided to add his own solar array monitor so that he could see just what those babies are bringing to the party.

The solar array has an inverter which takes the DC from the cells and converts it to mains voltage AC for use on the grid. The system includes a panel meter which you’d normally find on the supply to the house. All he needed to do is find a way to grab the data from that device. It’s an Elster meter, and offers two types of feedback: a blinking LED that corresponds to each Watt-hour passing through the meter, and an IrDA port which provides a more error-proof method of reading data. Monitoring the 1 Wh pulse is quite a popular method for keeping track of your electric meter, but if your hardware misses a pulse the data will be off. [Dave] chose to use a light sensor to monitor the IrDA output, which is encoded data. As long as you can read the protocol, which has been published by Elster, a transmission can be missed now and again without disturbing the overall power consumption data.