Repairing A Broken RC Ceiling Fan

December 23, 2010 by Mike Szczys 22 Comments

The ceiling fan in [Steve Vigneau’s] bedroom started giving him trouble. It is normally operated using a remote control but that functionality had become pretty spotty. He cleaned the contacts on the remote but still had troubles that could only be fixed by power-cycling the fan itself. When it finally died he set out to repair the unit himself. Above you can see the controller board from the fan. It was a bit too complicated for [Steve] to troubleshoot so he figured why not just stop using the remote control and make it work with a couple of switches? A bit of research led him to some basic fan schematics that he used for a reference. He need to remove a couple of capacitors and wire them up with one switch for the fan and another for the light. Sure, there’s no settings for speed or direction, but [Steve] thinks he doesn’t need to change them and always has the option to add them in the future.

Fixing The Future

November 10, 2010 by Joseph Thibodeau 59 Comments

[iFixit] (who we’ve posted about many times before) has launched a passionate manifesto promoting the skills and knowledge of repair as a solution to technological consumerism and waste. They use powerful footage of electronic waste dumps in Ghana to make the point that we must collectively change the way we use and relate to our high technology–take a look after the break.

The manifesto rallies against the practice of withholding repair knowledge such as manuals, error codes and schematics–putting responsibility in the hands of manufacturers–but also makes it clear that it is up to every one of us to inform ourselves and to value functionality over novelty.

Considering the many-faceted resource crisis that we are headed towards, any efforts to push our behavior towards a sustainable and considerate way of life should be considered. As hackers we repair, reuse and rethink technology as part of our craft–but we are also privileged by our enthusiasm for technical challenges. The real battle is to disseminate the kind of knowledge and skills we possess into the general population. This is where the heart of [ifixit]’s message comes into play: the creation of an open, editable online repair manual for every electronic device. If you have something to teach, why not pop over and help expand their database?

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Step By Step Antique Radio Repair And Upgrade

November 6, 2010 by Caleb Kraft 20 Comments

I actually have a 3 very similar radios. I think I need to do this. [M3talhead] takes us through a very informative repair of an old tube radio. In this case, his radio was from the late 30s. He was able to find the original data from Radiomuseum.org. He painstakingly dismantles the radio components and the cabinet. Instead of completely modernizing the internals, he replaces the bad parts and brings it back to functionality. He wanted to do an MP3 upgrade, but rather than wire directly into the radio, he built an AM transmitter for his mp3 player.

Servicing An Epson Projector

October 28, 2010 by Mike Szczys 32 Comments

[Socket7] got his hands on a projector that had some color calibration problems. Of course the servicing manual says that there are no technician serviceable parts inside, but he cracked it open and fixed it anyway. This is an Epson PowerLite 5500c which was showing blue and yellow bands around the outside of the projected image. He could hear something rattling around inside which happened to be the lenses. It turns out there are foam pads that hold them in place that had shriveled over time. After a bit of careful work he replaced them and now has a working projector.

We’d love to have a projector of our own; there’s a lot of cool stuff you can do with them. Fixing a broken one is a great way to get one cheap, [Socket7’s] was free!

Using Makerbot For Dishwasher Repair

August 5, 2010 by Mike Szczys 30 Comments

[Daryll Strauss’] dishwasher had some problems that he traced to a worn out part on the upper spinning arm. The hackerspace he belongs to has a Makerbot and he though this would be the perfect opportunity to print his own replacement part. He picked up some inexpensive digital calipers and set to work mapping out the dimensions of the broken piece. He took his hand-drawn cross section and built a replica part in Blender. Once he had it just right he generated the g-code and printed the part. His replacement works very well, and it’s a bit thicker (by design) than the original so hopefully that means it will hold up longer.

Key Fob Programming

July 13, 2010 by Mike Szczys 57 Comments

[Fileark] has instructions for reprogramming keyless entry devices for your car. His demonstration video, which you can see after the break, shows how to make one key fob work for two different vehicles. In this case he’s working on a couple of Chevrolet trucks but there are instructions for GM, Ford, Dodge, Toyota, and Nissan. If you need to reprogram one of these you may find this useful, but we’re wondering how it can be incorporated into a project. If you can sniff out the communications that are going on during the programming you should be able to build and pair your own devices with a vehicle. Wouldn’t it be nice to incorporate your keyless entry into your wristwatch?

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CD Controlled Lawn Mower

June 26, 2010 by Mike Szczys 35 Comments

[Oliver Nash] was enlisted by his parents to fix their robotic lawn mower. They owned a Robomow which happily navigated their yard to keep the grass at a nice level. These robots rely on a perimeter wire with a special signal running through it to ensure they are inside of the mowing area. Confronted by a dead perimeter module, [Oliver] ordered a new unit and disassembled the old module to study the components. He also measured the signal generated by the replacement unit. In the end he was able to produce a replica of the signal using audio software, burn it to a CD, and playback the recording using the perimeter wire. It’s a bit of a zany idea but it worked.