In the quest to automate everything in your home, you no doubt have things that aren’t made with home automation in mind. Perhaps your window AC unit, or the dimmer in your dining room. [Seb] has several ceiling fans that are controlled by remotes and wanted to connect them to his home automation system. In doing so, [Seb] gives a good overview of how to tackle this problem and how to design a PCB so he doesn’t have a breadboard lying around connected to the guts of his remote control.
There are several things [Seb] needs to figure out in order to connect his fans to Home Assistant, the home automation system he uses: He needs to determine if the circuit in the remote can be powered by 5 or 3.3 V, he needs to connect the circuit to an ESP32 board, and he needs to figure out if he can create a custom PCB that combines the circuit and the ESP32 into one. The video goes through each of these steps and shows the development of each along the way.
There’s a lot of info in the video, so it might need to be slowed down a bit to see all the details. There are some other reverse engineering of home automation gear on the site, here, or, you might want to build your own remote to control your automated devices.
It’s not uncommon to drive around the neighborhood on trash day and see one or two ceiling fans haphazardly strewn onto a pile of garbage bags, ready to be carted off to the town dump. It’s a shame to see something like this go to waste, and [Giesbert Nijhuis] decided he would see what he could do with one. After some painstaking work, he was able to turn a ceiling fan into a wind turbine (of sorts).
While it’s true that some generators and motors can be used interchangeably by reversing the flow of electricity (motors can be used as generators and vice-versa) this isn’t true of ceiling fans. These motors are a type called induction motors which, as a cost saving measure, have no permanent magnets and therefore can’t simply be used as a generator. If you make some modifications to them, though, like rewiring some of the windings and adding permanent magnets around them, you can get around this downside of induction motors.
[Giesbert] does note that this project isn’t a great way to build a generator. Even after making all of the changes needed to get it working, the motor just isn’t as efficient as one that was built with its own set of magnets. For all the work that went into it, it’s not that great of a time investment for a low-quality generator. However, it’s interesting to see the theory behind something like this work at all, even if the end result wasn’t a complete wind turbine. Perhaps if you have an old ceiling fan lying around, you can put it to better use.
Putting everything on the Internet is getting easier and easier, what with the profusion of Internet-ready appliances as well as cheap and plentiful IoT modules to integrate legacy devices. Think IoT light bulbs, refrigerators and dishwashers that can be controlled from a smartphone, and the ubiquitous Sonoff modules. But once these things are on the net, what are they talking about? Are they saying things behind your back? Are they shipping data about your fridge contents off to some foreign land, to be monetized against your will?
Maybe, maybe not, but short of a tinfoil helmet the only way to protect yourself is to build your own system. This IoT control for ceiling fans is a good example, with the added benefit that most wireless ceiling fan remotes are kind of lousy. [microentropie] didn’t like the idea of going the Sonoff route, so his custom controller is based on that IoT workhorse, the ESP8266. There are two versions, one switching the light and fan loads with relays, and one with triacs. The ESP serves up its own web page for control rather than using a cloud service, and is capable of setting up the fan to turn on and off automatically at preset times or temperatures. Everything sits in an unobtrusive box on the ceiling near the fan, but we bet this could be miniaturized enough to fit right inside the fan housing.
If some of [microentropie]’s code looks familiar, it might be because he borrowed it from his IoT rice cooker project.
If your workshop has ceilings as high as [Niklas Roy]’s 3.6 meters (11.8 feet), then you’re familiar with his problem. Hot air rises, and there it usually stays until the heat is transferred outdoors. But in the winter time we need that heat indoors and down low. One solution is to install ceiling fans that blow that hot air back down. However, [Niklas] often builds tall things that would collide with those fans. And so he had to hack together some wall hugging fans which will be both high up and out of the way.
For the fans he’s using six of those ubiquitous standing fans, the ones that normally sit on a post a few feet off the ground and swivel back and forth. Discarding the posts, he mounted the fan bodies to a horizontal wooden frame with a wheel attached to one end, one that he’d made for another project. A rope around the wheel, and hanging down, makes it easy to tilt the fans. For controlling the fans, a friend had given him an old industrial controller, and opening it up, all he saw was corrosion. Cleaning it all out he installed an old Russian 3-position switch from his collection.
In the future he’d like to add a closed-loop control system that would not only turn the fans on and off but also adjusting their speed. For now, however, he reports that it works really well. Check out his page for build photos and more details.
Meanwhile, winter really is coming to these northern latitudes and so here are more hacks to prepare you. For automated shovelling snow, how about an RC controlled 3D printed snow blower. And while you’re snug and warm inside remotely controlling your snow blower, you can still be getting exercise using a DIY bicycle roller. But if you do venture outside, perhaps you’d want to zip around on a dogless dog sleigh.
The wheel goes round and round as does [Lou Wozniak]. He’s come back to us, this time hacking together a pottery wheel from a cheap ceiling fan. This is a great use for a discarded or inexpensive fan and the build should cost less than $50. As you watch the video you learn that repurposing the ceiling fan was no simple feat. Lucky for us [Lou] spins through detailed construction procedures and doesn’t fail to cover every tip and trick. He really does think outside the box or should we say inside the bucket and peanut butter jar. The fan gets dismantled as well as rewired inside a 5 gallon bucket which is used as the pottery wheel housing and stand. A plastic peanut butter jar was used as a makeshift electrical junction box inside the bucket. He remounted the motor’s string operated speed switch on the side of the jar and routed the pull string out the side of the bucket. The fan motor should have three or four switch speed settings which might be enough control. If continuous variable speed control is desired he could add in a controller similar to [Ben Krasnow’s] AC controller using one pin on a microcontroller. UPDATE: [AKA the A] tells us in a comment below that this controller won’t work with a ceiling fan, but we still really like [Ben’s] project so we’re leaving this link here.
Most potters use significant amounts of water to wet the clay while they throw, so we have reservations about having the high voltages and open motor design directly under the wheel with no shielding. We know [Lou] could easily hack in a splash pan and of course always plug into a ground fault protected receptacle when using electrical appliances around water.
We do get to see the wheel in operation at the end of the video, which you can watch after the break. However, [Lou] makes no claims at being a pottery artisan.
Bullet time has been around since at least the first Matrix movie (actually there was a Gap ad before that), and despite it being an oft-used cinematic technique, it still hasn’t gotten old. [Jeremiah] wanted to tap into the awesomeness of bullet time, and managed to come up with a great camera rig using only a GoPro and a ceiling fan.
The build really relies on only two components: a GoPro camera and a ceiling fan. In [Jeremiah]’s videos, a ceiling fan is mounted between two trees on a sturdy piece of lumber. The GoPro is suspended from one of the fan blades with the help of a piece of wood, a hinge, and a short bit of cable. After [Jeremiah] wired up the fan to a dimmer switch he could control the speed of the fan and Bob’s your uncle.
This isn’t the first time a GoPro has been used for a bullet time rig. In fact, our buddy [Caleb] did a similar build by spinning the camera around on a lazy suzan. Gotta love the high frame rate available on the GoPro, huh?
The ceiling fan in [Steve Vigneau’s] bedroom started giving him trouble. It is normally operated using a remote control but that functionality had become pretty spotty. He cleaned the contacts on the remote but still had troubles that could only be fixed by power-cycling the fan itself. When it finally died he set out to repair the unit himself. Above you can see the controller board from the fan. It was a bit too complicated for [Steve] to troubleshoot so he figured why not just stop using the remote control and make it work with a couple of switches? A bit of research led him to some basic fan schematics that he used for a reference. He need to remove a couple of capacitors and wire them up with one switch for the fan and another for the light. Sure, there’s no settings for speed or direction, but [Steve] thinks he doesn’t need to change them and always has the option to add them in the future.