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Hackaday Links: March 13, 2022

As Russia’s war on Ukraine drags on, its knock-on effects are being felt far beyond the eastern Europe theater. And perhaps nowhere is this more acutely felt than in the space launch industry, seeing that at least until recently, Russia was pretty much everyone’s go-to ride to orbit. All that has changed now, at least temporarily, and has expanded to include halting sales of rocket engines used in other nations’ launch vehicles. Specifically, Roscosmos has put an end to exports of the RD-180 engine used in the US Atlas V launch vehicle, along with the RD-181 thrusters found in the Antares rocket. The loss of these engines may be more symbolic than practical, at least for the RD-180 — United Launch Alliance stopped selling launches on Atlas V back last year, and had secured the engines it needed for the 29 flights it has booked by that April. Still, there’s some irony that the Atlas V, which started life as an ICBM aimed at the USSR in the 1950s, has lost its Russian-made engines.

Bad news for Jan Mrázek’s popular open-source parametric search utility which made JLCPCB’s component library easier to use. We wrote about it back in 2020, and things seemed to be going fine up until this week, when Jan got a take-down request for his service. When we first heard about this, we checked the application’s web page, which bore a big red banner that included what were apparently unpleasant accusations Jan had received, including the words “reptile” and “parasitic.” The banner is still there, but the text has changed to a more hopeful tone, noting that LCSC, the component supplier for JLC’s assembly service, objected to the way Jan was pulling component data, and that they are now working together on something that everyone can be happy with. Here’s hoping that the service is back in action again soon.

Good news, everyone: Epson is getting into the 3D printer business. Eager to add a dimension to the planar printing world they’ve mostly worked in, they’ve announced that they’ll be launching a direct-extrusion printer sometime soon. Aimed at the industrial market, the printer will use a “flat screw extruder,” which is supposed to be similar to what the company uses on its injection molding machines. We sure didn’t know Epson was in the injection molding market, so it’ll be interesting to see if expertise there results in innovation in 3D printing, especially if it trickles down to the consumer printing market. Just as long as they don’t try to DRM the pellets, of course.

You can’t judge a book by its cover, but it turns out that there’s a lot you can tell about a person’s genetics just by looking at their face. At least that’s according to an AI startup called FDNA, which makes an app called “Face2Gene” that the company claims can identify 300 genetic disorders by analyzing photos of someone’s face. Some genetic disorders, like Down Syndrome, leave easily recognizable facial features, but some changes are far more subtle and hard to recognize. We had heard of cases where photos of toddlers posted on social media were used to diagnose retinoblastoma, a rare cancer of the retina. But this is on another level entirely.

And finally, working in an Amazon warehouse has got to be a tough gig, and if some of the stories are to be believed, it borders on being a horror show. But one Amazonian recently shared a video that showed what it’s like to get trapped by his robotic coworkers. The warehouse employee somehow managed to get stuck in a maze created by Amazon’s pods, which are stacks of shelves that hold merchandise and are moved around the warehouse floor by what amounts to robotic pallet jacks. Apparently, the robots know enough to not collide with their meat-based colleagues, but not enough to not box them in. To be fair, the human eventually found a way out, but it was a long search and it seems like another pod could have moved into position to block the exit at any time. You could see it as a scary example of human-robot interaction gone awry, but we prefer to look at it as the robots giving their friend a little unscheduled break away from the prying eyes of his supervisor.

Reverse Engineering: Trash Printer Gives Up Its Control Panel Secrets

Many of us hardware-oriented types find it hard to walk past a lonely-looking discarded item of consumer electronics without thinking “If only I could lug that back to the car and take it home to play with” and [phooky] from NYC Resistor is no stranger to this sentiment. An old Epson WF-2540 inkjet printer was disassembled for its important ‘nutrients,’ you know, the good stuff like funky motors, encoders and switches. But what do you do with the control panel? After all, they’re usually very specific to the needs of the device they control, and don’t usually offer up much scope for reuse.

The RP2040 PIO is quite capable of pushing out those LCD pixels

[phooky] doesn’t usually bother with them, but this time decided to have a crack at it for fun. Inside, nothing out of the ordinary, with a large single-sided PCB for the key switches and LEDs, and a small PCB hosting the LCD display. The easy part was to figure out how the keyboard scanning was done, which turned out to be pretty simple, it just uses some 74-series shift register devices to scan the columns and clock out the row lines. A Raspberry Pi Pico module was pressed into service to scan the keyboard and enable a keyboard map to be created, by pure brute-force. No need to trace the circuit.

Things got interesting when [phooky] started looking into the LCD interface, based on the Epson E02A46EA chip (good luck finding a datasheet for that one!) and quickly realised that documentation simply wasn’t available, and it would be necessary to do things the hard way. Poking around the lines from the main CPU (an Epson E01A9CA , whatever that is) the display clock was identified, as well as some control signals, and three lines for the RGB channels. By throwing a Saleae data capture into some ROM exploring software, the display configuration was determined to be a standard 320×120 unit.

The PIO unit of the RP2040 was used to generate the video waveforms and push the pixels out to the LCD controller, allowing the RP2040 board to be wired inside the case permanently, converting the control panel into a USB device ready for action!

Want to know a little more about reverse engineering junk (or not) items and repurposing them to your will? Checkout this hacking piece from a couple of weeks back. For something a little more advanced, you could try your hand at a spot of car ECU hacking.

Thanks [Perry] for the tip!

Upcycling A VFD

A lot of electronics wind up in landfills, and when [Playful Electronics] saw an old cash register heading for the dump, he decided to give its VFD display a new life as an Arduino peripheral. While you might not find the exact same parts, it is still fun to watch him work through the process, and you might find some tips for doing your own upcycle project next time you see some old tech heading out to pasture.

The project was relatively straightforward since data for the display was available. It is meant to connect via RS232 with a point of sale printer, so working with it is pretty straightforward.

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Glasses For The Hearing Impaired?

If you don’t have hearing loss, it is easy to forget just how much you depend on your ears. Hearing aids are great if you can afford them, but they aren’t like glasses where they immediately improve your sense in almost every way. In addition to having to get used to a hearing aid you’ll often find increased noise and even feedback. If you’ve been to a theater lately, you may have noticed a closed caption display system somewhere nearby that you can sit within visual range of should you be hard of hearing. That limits your seat choices though, and requires you to split your attention between the stage and the device. The National Theatre of London is using Epson smart glasses to put the captions right in your individual line of vision (see video below).

The Epson glasses are similar to the Google Glass that caused such a stir a few years ago, and it seems like such a great application we are surprised it has taken this long to be created. We were also surprised to hear about the length of the project, amazingly it took four years. The Epson glasses can take HDMI or USB-C inputs, so it seems as though a Raspberry Pi, a battery, and the glasses could have made this a weekend project.

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Building A Network Controllable RGB LED Lamp From An Old Scanner

EthernetLamp

Being able to use one of your old projects to make a new one better can be quite satisfying. [Steve] from Hackshed did just this: he integrated an Arduino based webserver into a new network controllable RGB lamp.

What makes this lamp unique is that the RGB LED bar comes from an old Epson scanner. Recycling leftover parts from old projects or derelict electronics is truly the hacker way. After determining the pinout and correct voltage to run the LEDs at, the fun began. With the LED bar working correctly, the next step was to integrate an Arduino based webserver. Using an SD card to host the website and an Ethernet Arduino shield, the LEDs become network controllable. Without missing a beat, [Steve] integrated a Javascript based color picker that supports multiple web browsers. This allows the interface to look quite professional. Be sure to watch the lamp in action after the break!

The overall result is an amazing color changing lamp that works perfectly. All that is left to do is create a case for it, or integrate it into an existing lamp. This is a great way to use an LED strip that would have otherwise gone to waste. If you can’t find a scanner with a color wand like this one, you can always start with an RGB strip.

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Epson Projector LED Mod

Projector bulbs can be incredibly expensive to replace. Sometimes it’s more cost efficient to just buy a whole new projector instead of a new bulb. [Shawn] recently found a nice deal on an ‘as is’ Epson EMP-S4 on eBay and decided to take a chance. He assumed it probably worked with the exception of the missing lamp the seller mentioned. His suspicions were correct, and one custom LED mod later, his projector was up and rolling.

Without a stock lamp installed, the projector would give an error message and shut itself off. So, the first step was to wire up a little bypass. Once that was taken care of, [Shawn] installed a 30W 2000 lumen LED and custom fit an old Pentium CPU heatsink to keep the LEDs temperature down. He also wired up the heatsink fan in parallel with the stock exhaust fan for good measure.  Optical lenses help focus the light, and some custom wiring makes the LED turn on and off just like the stock lamp would.

In the end, his first experiment was a success, but [Shawn] wants to try an 8000 lumen 100W LED to make it about as bright as the stock lamp was. Check out a little video walkthrough after the break.

[Thanks Shawn]

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Modding An Inkjet For PCB Production

Like all of us, [Ryan] is tired of waiting for board production houses. To reduce some of that turnaround time, he modded an Epson inkjet into a PCB printer. The Instructable of his build is extremely thorough and it looks like he’s getting some quality boards out of his project

The build started off by disassembling an Epson C86 printer he had lying around the house. Going with an Epson printer is important – Epsons have a piezo print head accepts ink that would clog other printers. After tearing all the plastic off his printer, [Ryan] set to work raising the printer (or lowering the bed, whatever) and was off to the races.

The cartridges were filled with etch-resistant yellow ink and a piece of copper clad put onto the printer. After printing, [Ryan] etched his board in ferric chloride. Sadly, he’s getting small pinholes in his traces where a bit of the ink was eaten during etching. He’s tried HCl and Peroxide, but those turn his boards into green junk.

If you’ve got any tips to help [Ryan] out, leave them in the comments. Before that, check out the printing demo [Ryan] put up.

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