DIY Battery Powered Soldering Iron

April 16, 2012 by Brian Benchoff 46 Comments

When it’s time to get started on a project and put our irons in the fire, we usually reach for a nice Weller or Hakko soldering iron. Unfortunately, that isn’t possible when we’re soldering something away from a wall outlet. Portable soldering irons usually range from slightly to completely terrible, and [Adam] thought he could do better. He put together an Instructable for a portable battery-powered soldering iron that’s extremely easy to build.

[Adam]’s project mounts a standard Radio Shack soldering iron tip in an E-10 flashlight bulb socket. Power is provided by 6 Volts of AA batteries, with a small switch added for the obvious safety concerns. Although [Adam] could have added a small project box, he chose to build his entire project around a piece of wood. This is an excellent choice in our humble opinion; wood doesn’t melt, has very low thermal conductivity, and anyone using this iron should be smart enough to turn it off if the handle starts smoking.

While this isn’t the best possible portable soldering iron (we’re partial to the disposable-lighter-fueled torches with a soldering iron attachment), it’s much better than the ColdHeat soldering iron that received consistently bad reviews.

Edit: [Adam] updated his build to be a little safer after this story was posted. We changed the original title pic to reflect this; here’s the old one.

Wooden CNC Touch Probe

April 10, 2012 by Mike Nathan 3 Comments

diy-touch-probe

[Gary] sent a few pictures of his latest project our way via Flickr, which we thought a few of you CNC owners might be interested in. He has been working with his CNC machine a lot lately and decided it was about time he built a touch probe for his rig.

His initial goal was to use the touch probe to ensure his CNC table was perfectly level, but we’re thinking it will be helpful for a lot of different projects in the future. [Gary] says he was really looking to put together a proof of concept device, but that things worked out so well he had to share.

His probe seems to work very well, even without the fit and finish of others we’ve seen in the past. The body of the probe itself was built using several layers of quarter inch plywood, housing three sets of two screws. The screws are wired together in order to form a closed circuit when the brass probe is inserted. When the probe makes contact with a solid object, the circuit is broken, and the coordinates of the probe’s head are recorded.

Though [Gary] admits that he was not super careful when it came to building the probe, we think the results speak for themselves. For a first iteration its scanning abilities are pretty impressive – we can’t wait to see version 2.

Rabiscoscopio – Oscilloscope Drawing Made Easy

April 3, 2012 by Mike Nathan 23 Comments

Rabiscoscopio

If you own an oscilloscope, sooner or later the urge to see something other than signals on the screen will strike. Some people ignore the urge and go about their normal business while others give in, spending hours carefully crafting images, games, and more. The process is time consuming and tricky as our own [Kevin Dady] discovered, but rewards come in the form of geek cred and are hard to pass up.

[Alex] wanted to draw on his oscilloscope, but decided that he would try something other than the microcontroller-based solutions we have seen in the past. He figured the easiest and most accessible way to draw on the scope was with sound, so he whipped up a small application he calls Rabiscoscopio to do most of the work for him.

He starts off by drawing an image using a single line, saving it as an SVG file. This image is converted into an audio file by Rabiscoscopio, which can then be fed directly into his oscilloscope from his PC. That’s all there is to it – it really doesn’t get much easier.

While you could claim that [Alex] is cheating his way through the oscilloscope drawing process, we think his application rocks – after all, hacking is about making your technology work for you rather than the other way around.

Give Rabiscoscopio a try and post the results here or in our Flickr stream – we’d love to see what you guys come up with.

In the meantime, check out the video below to see [Alex’s] attempt at replicating the Garoa Hackerspace logo on his scope.

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Updating Your Workspace For More Organized And Efficient Hacking

April 1, 2012 by Mike Nathan 18 Comments

workspace-upgrade

If you’ve ever looked at one of [Todd Harrison’s] teardown or how-to videos closely, you would likely notice that his work bench looks like a standard hacker workspace. While we all try to keep our work areas clear of clutter, it’s not uncommon for components to pile up, cords to tangle, and things to get messy. [Todd] decided it was time to get a bit more organized, so he recorded a video showing how he went about the process.

Part of [Todd’s] work revolved around adding shelves to his bench so that he didn’t have measurement equipment stacked on top of one another. He also spent a good amount of time adding 30 additional plug sockets to his work space, replacing the single socket he had been struggling with for years.

Obviously this is not really a hack in and of itself, though this sort of reorganization is an important to efficient hacking all the same. We like the fact that [Todd] took the time to explain his process and materials in great detail – it will no doubt be helpful to those new to hacking.

Continue reading to see [Todd’s] video in its entirety, or swing by his blog for more pictures and details.

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Grabbing Data From A Rigol ‘scope With Python

March 30, 2012 by Brian Benchoff 13 Comments

While a fancy Rigol 1052E oscilloscope is a great tool and a wonderful portable oscilloscope we heartily recommend, sometimes you just need to use the more ‘advanced’ functions of an oscilloscope. Luckily, [cibomahto] figured out how to use a Rigol scope with Python, allowing for easy remote viewing and control of a Rigol 1052E ‘scope on any desktop computer.

[cibomahto]’s Python script grabs the screen and can send commands to the oscilloscope, effectively obviating the need for the slightly-terrible Rigol Ultrascope software. Not only that, controlling the 1052E is possible under OS X and Linux because of the portable Python nature of [cibomahto]’s work.

The Rigol DS1052E has become the de facto standard oscilloscope to grace the workbenches of makers and hackers around the globe. With a small price tag, the ability to double the bandwidth, and an active homebrew development scene, we doubt [cibomahto]’s work of grabbing data over USB will be the last hack we’ll see for this fine machine.

Thanks to [Markus] for sending this one in.

Quieting An Inexpensive Bench Power Supply

March 29, 2012 by Mike Szczys 27 Comments

[Mike] just purchased this Atten APS3005S bench power supply for around $80. It does the job, but boy is it noisy! We were pretty surprised to hear it fire up in the video after the break. To make matters worse, the noise is persistent since the fan never shuts off. Having worked with other bench supplies he knew that a common feature included in many models is temperature controlled case fans. He set out to quiet the fan and implement a temperature switch.

For this project [Mike] had the benefit of looking at a nearly identical model that does have temperature switching. He discovered that the board on this one has a through-hole zero ohm resistor populated in place of a thermostat switch. That switch closes the connection at or above 45 degree Celsius, thereby turning on the cooling fan. Bridging the traces with a zero ohm resistor to save on production costs is what caused the fan to run continuously. After replacing the resistor with a KSD-01F and swapping out the stock fan for a high-quality version [Mike] has takes a noise maker and turned it into a device that’s kind to the ears.

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Turning A Rotary Tool Into A PCB Drill Press

March 26, 2012 by Brian Benchoff 10 Comments

Drilling holes in PCBs is nearly always an exercise in compromise; the holes are small, precision is paramount, and the common solutions, such as a Dremel drill press, aren’t of the highest quality. In a quest to find the best way to drill holes in PCBs, [reboots] even went so far as to get a pneumatic dental drill, but nothing short of a high-quality micro drill press would do. Not wanting to spend hundreds of dollars to drill a few holes, [reboots] did the sensible thing and made one from scratch.

[reboots] ended up buying a Proxxon Micromot 50 after reading the consistently good reviews around the Internet. To use this rotary tool as a drill press required more work, though. Two precision steel rods from a dot matrix printer were salvaged and pieces of aluminum C-channel and small bearings were bolted together into a very high-precision drill press. Only hand tools were used to build this drill press, and the results are amazing.

[reboots] was originally inspired to check out Proxxon tools from one of Hack a Day’s rare tool reviews. The Proxxon TBM115/220 earned the skull ‘n wrenches seal of approval (and found its way into other Hack a Day-ers labs), but sometimes a few hundred dollars is too much of an investment for something only used occasionally. Considering [reboots]’ scrap aluminum drill press is a better tool than the sloppy consumer rotary tool presses, we’ll call this a success.