tools

171 Articles

Building A Tiny Table Saw

May 22, 2025 by 29 Comments

If you want a regular table saw, you’re probably best off just buying one—it’s hard to beat the economies of scale that benefit the major manufacturers. If you want a teeny one, though, you might like to build it yourself. [Maciej Nowak] has done just that.

The concept is simple enough; a small motor and a small blade make a small table saw. [Maciej] sourced a remarkably powerful 800-watt brushless motor for the build. From there, the project involved fabricating a suitable blade mount, belt drive, and frame for the tool. Some time was well-spent on the lathe producing the requisite components out of steel and aluminum, as well as a stout housing out of plywood. The motor was then fitted with a speed controller, with the slight inconvenience that it’s a hobby unit designed to run off DC batteries rather than a wall supply. Ultimately, though, this makes the saw nicely portable. All that was left to do was to fit the metal top plate, guides, and a suitably small 3″ saw blade to complete the build.

We’ve seen mini machine tools like these before, too. They can actually be pretty useful if you find yourself regularly working on tiny little projects. Video after the break.

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Game Boy PCB Assembled With Low-Cost Tools

April 22, 2025 by 13 Comments

As computers have gotten smaller and less expensive over the years, so have their components. While many of us got our start in the age of through-hole PCBs, this size reduction has led to more and more projects that need the use of surface-mount components and their unique set of tools. These tools tend to be more elaborate than what would be needed for through-hole construction but [Tobi] has a new project that goes into some details about how to build surface-mount projects without breaking the bank.

The project here is interesting in its own right, too: a display module upgrade for the classic Game Boy based on an RP2350B microprocessor. To get all of the components onto a PCB that actually fits into the original case, though, surface-mount is required. For that [Tobi] is using a small USB-powered hotplate to reflow the solder, a Pinecil, and a healthy amount of flux. The hotplate is good enough for a small PCB like this, and any solder bridges can be quickly cleaned up with some extra flux and a quick pass with a soldering iron.

The build goes into a lot of detail about how a process like this works, so if you’ve been hesitant to start working with surface mount components this might be a good introduction. Not only that, but we also appreciate the restoration of the retro video game handheld complete with some new features that doesn’t disturb the original look of the console. One of the other benefits of using the RP2350 for this build is that it’s a lot simpler than using an FPGA, but there are perks to taking the more complicated route as well.

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Buyer Beware: Cheap Power Strips Hold Hidden Horrors

April 7, 2025 by 84 Comments

We’ve got a love-hate relationship with discount tool outlet Harbor Freight: we hate that we love it so much. Apparently, [James Clough] is of much the same opinion, at least now that he’s looked into the quality of their outlet strips and found it somewhat wanting.

The outlet strips in question are Harbor Freight’s four-foot-long, twelve-outlet strips, three of which are visible from where this is being written. [James] has a bunch of them too, but when he noticed an intermittent ground connection while using an outlet tester, he channeled his inner [Big Clive] and tore one of the $20 strips to bits. The problem appears to be poor quality of the contacts within each outlet, which don’t have enough spring pre-load to maintain connection with the ground pin on the plug when it’s wiggled around. Actually, the contacts for the hot and neutral don’t look all that trustworthy either, and the wiring between the outlets is pretty sketchy too. The video below shows the horrors within.

What’s to be done about this state of affairs? That’s up to you, of course. We performed the same test on all our outlets and the ground connections all seemed solid. So maybe [James] just got a bad batch, but he’s still in the market for better-quality strips. That’s going to cost him, though, since similar strips with better outlets are about four times the price of the Harbor Freight units. We did find a similar strip at Home Depot for about twice the price of the HF units, but we can’t vouch for the quality. As always, caveat emptor.

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Magnetic Vise Makes Positioning Your Workpiece Easier

February 14, 2025 by 12 Comments

[Chris Borge] was doing some fine tapping operations, and wanted a better way to position his workpieces. This was critical to avoid breaking taps or damaging parts. To this end, he whipped up a switchable magnetic vice to do the job.

The key to the build is that the magnetic field can be switched on and off mechanically. This is achieved by having two sets of six magnets each. When the poles of both sets of magnets are aligned, the magnetic field is effectively “on.” When the poles are moved to oppose each other, they effectively cancel each other out, turning the field “off.” [Chris] achieved this functionality with 12 bar magnets, 12 M12 nuts, and a pair of 3D-printed rings. Rotating the rings between two alignments serves to switch the set up on or off. The actual switching mechanism is handled with a cam and slider setup which allowed [Chris] to build a convenient vice with a nice large working area. He also took special effort to ensure the device wouldn’t pick up large amounts of ferrous swarf that would eventually clog the mechanism.

It’s a neat build, and one you can easily recreate yourself. [Chris] has supplied the files online for your printing pleasure. We’ve featured some other types of magnetic vise before, too. Video after the break.

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Learn New Tools, Or Hone Your Skill With The Old?

January 18, 2025 by 42 Comments

Buried in a talk on AI from an artist who is doing cutting-edge video work was the following nugget that entirely sums up the zeitgeist: “The tools are changing so fast that artists can’t keep up with them, let alone master them, before everyone is on to the next.” And while you might think that this concern is only relevant to those who have to stay on the crest of the hype wave, the deeper question resounds with every hacker.

When was the last time you changed PCB layout software or refreshed your operating system? What other tools do you use in your work or your extra-curricular projects, and how long have you been using them? Are you still designing your analog front-ends with LM358s, or have you looked around to see that technology has moved on since the 1970s? “OMG, you’re still using ST32F103s?”

It’s not a simple question, and there are no good answers. Proficiency with a tool, like for instance the audio editor with which I crank out the podcast every week, only comes through practice. And practice simply takes time and effort. When you put your time in on a tool, it really is an investment in that it helps you get better. But what about that newer, better tool out there?

Some of the reluctance to update is certainly sunk-cost fallacy, after all you put so much sweat and tears into the current tool, but there is also a real cost to overcome to learn the new hotness, and that’s no fallacy. If you’re always trying to learn a new way of doing something, you’re never going to get good at doing something, and that’s the lament of our artist friend. Honing your craft requires focus. You won’t know the odd feature set of that next microcontroller as well as you do the old faithful – without sitting down and reading the datasheet and doing a couple finger-stretching projects first.

Striking the optimal balance here is hard. On a per-project basis, staying with your good old tool or swapping to the new hotness is a binary choice, but across your projects, you can do some of each. Maybe it makes sense to budget some of your hacking time into learning new tools? How about ten percent? What do you think?

This article is part of the Hackaday.com newsletter, delivered every seven days for each of the last 200+ weeks. It also includes our favorite articles from the last seven days that you can see on the web version of the newsletter. Want this type of article to hit your inbox every Friday morning? You should sign up!

Embossing Leather With A Pipe Bender And 3D Printed Tooling

December 20, 2024 by 12 Comments

Embossed leather belts can be deliciously stylish. However, the tooling for making these fashionable items is not always easy to come by, and it rarely comes cheap. What do we do when a tool is expensive and obscure? We 3D print our own, as [Myth Impressions] demonstrates.

The build is based around a Harbor Freight pipe bender. However, instead of the usual metal tooling, it’s been refitted with a printed embossing ring specifically designed for imprinting leather. The tool features raised ridges in an attractive pattern, and the pipe bender merely serves as a straightforward device for rolling the plastic tooling over a leather belt blank. Once cranked through the machine, the leather belt comes out embossed with a beautiful design.

It’s a neat project, and the 3D printed tooling works surprisingly well. The key is that leather is relatively soft, so it’s possible to use plastic tools quite effectively. With that said, you can even form steel with printed tooling if you use the right techniques.

We’ve seen some other neat leatherworking hacks before, like this nicely-modified Singer sewing machine.

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Hacker Tools, Hacked Tools

December 14, 2024 by 3 Comments

We just love a good DIY tool project, and more so when it’s something that we can actually use cobbled together from stuff in our closet, or hacked out of cheap “toys”. This week we saw both a superb Pi Pico-based logic analyzer and yet another software frontend for the RTL-SDR dongle, and they both had us thinking of how good we have it.

If you don’t already have a logic analyzer, or if you have one of those super-cheap 8-channel jobbies, it might be worth your while to check out the Pico firmware simply because it gets you 24 channels, which is more than you’ll ever need™. At the low price of $4, maybe a little more if you need to add level shifters to the circuit to allow for 5 V inputs, you could do a lot worse for less than the price of a fancy sweet coffee beverage.

And the RTL dongle; don’t get us started on this marvel of radio hacking. If you vaguely have interest in RF, it’s the most amazing bargain, and ever-improving software just keeps adding functionality. The post above adds HTML5 support for the RTL-SDR, allowing you to drive it with code you host on a web page, which makes the entire experience not only cheap, but painless. Talk about a gateway drug! If you don’t have an RTL-SDR, just go out and buy one. Trust me.

What both of these hacker tools have in common, of course, is good support by a bunch of free and open software that makes them do what they do. This software enables a very simple piece of hardware to carry out what used to be high-end lab equipment functions, for almost nothing. This has an amazing democratizing effect, and paves the way for the next generation of projects and hackers. I can’t think of a better way to spend $20.

This article is part of the Hackaday.com newsletter, delivered every seven days for each of the last 200+ weeks. It also includes our favorite articles from the last seven days that you can see on the web version of the newsletter. Want this type of article to hit your inbox every Friday morning? You should sign up!