Kinect Full Body Scanner

June 23, 2013 by Mike Szczys 8 Comments

kinect-full-body-scanner

Why let the TSA have all the fun when it comes to full body scanning? Not only can you get a digital model of yourself, but you can print it out to scale.

[Moheeb Zara] is still in development with a Kinect based full body scanner. But he took a bit of time to show off the first working prototype. The parts that went into the build were either cut on a bandsaw, laser cut, or 3D printed. The scanning part of the rig uses a free-standing vertical rail which allows the Kinect to move along the Z axis. The sled is held in place by gravity and moved up the rail using a winch with some steel cable looped over a pulley at the top.

The subject stands on a rotating platform which [Moheeb] designed and assembled. Beneath the platform you’ll find a laser cut hoop with teeth on the inside. A motor mounted in a 3D printed bracket uses these teeth to rotate the platform. He’s still got some work to do in order to automate the platform. For this demo he move each step in the scanning process using manual switches. Captured data is assembled into a virtual module using ReconstructMe.

The Kinect has been used as a 3D scanner like this before. But that time it was scanning salable goods rather than people.

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An Interview With Shapeways

June 11, 2013 by Brian Benchoff 11 Comments

shape

It seems [Andrew] is an up and coming historian for the world of 3D printing. We’ve seen him interview the creator of Slic3r, but this time around he’s headed over to Eindhoven, Netherlands to interview the community manager for Shapeways, [Bart Veldhuizen].

Unlike the RepRaps, Ultimkers, and Makerbots, Shapeways is an entirely different ecosystem of 3D printing. Instead of building a machine that requires many hours of tinkering, you can just upload a model and have a physical representation delivered to your door in a week. You can also upload objects for others to buy. Despite these competing philosophies, [Bart] doesn’t see Shapeways as encroaching on the homebrew 3D printers out there; they serve different markets, and competition is always good.

Unfortunately, [Andrew] wasn’t allowed to film on the Shapeways factory floor. Proprietary stuff and whatnot, as well as a few certain ‘key words’ that will speed your customer support request up to the top of the queue.

As for how Shapeways actually produces hundreds of objects a day, [Andrew] learned that individual orders are made in batches, with several customer’s parts made in a single run. While most of the parts made by Shapeways are manufactured in-house, they do outsource silver casting after making the preliminary positive mold.

As for the future, a lot of customers are asking about mixed media, with plastic/nylon combined with metal being at the top of the list. It’s difficult to say what the future of 3D printing will be, but [Bart] makes an allusion to cell phones from 10 years ago. In 2003, nobody had smartphones, and now we have an always-on wireless Internet connection in our pockets. Given the same rate of technological progress, we can’t wait to see what 3D printing will be like in 10 years, either.

Smoothing PLA Printed Parts

June 7, 2013 by Brian Benchoff 40 Comments

We’ve seen a few advances in the finishing processes of 3D prints over the last few months that result in some very attractive parts that look like they were injection molded. Smoothing ABS prints is now a necessary skill for anyone looking to produce professional parts, but those of us using PLA for our RepRaps have been left in the cold. After some experimentation, the guys over at protoparadigm have come up with a way to smooth out those PLA prints, using the same technique and a chemical that’s just as safe as acetone.

Instead of acetone, the guys at protoparadigm are using tetrahydrofuran, or THF, as a solvent for PLA. Other PLA solvents aren’t friendly to living organisms or are somewhat hard to obtain. THF has neither of these qualities; you still need to use it in a well ventilated area with nitrile gloves, but the same precautions when using acetone or MEK still apply. It’s also easy to obtain, as well: you can grab some on Amazon, even.

The process for smoothing PLA prints with THF is the same as smoothing ABS prints with acetone. Just suspend the print in a glass container, pour in a tiny amount of the solvent, and (gently) heat it. The evaporated solvent will smooth all the ridges out of the print, leaving a shiny and smooth surface. You can, of course, hand polish it by dedicating a lint-free cloth and a pair of gloves to the task.

Interview: Another Kickstarter Round For The B9Creator

March 30, 2013 by Brian Benchoff 27 Comments

The Dawn of the 3D Printing Age - Art by Dennis Harroun Nearly a year ago, the 3D printing scene saw a few new printers based on a technology other than squirting plastic out of a nozzle. These printers used DLP projectors underneath a vat of UV curing resin to build objects one layer at a time with incredible resolution.

Probably the most successful of these printers is the B9Creator from [Michael Joyce]. His original Kickstarter took in half a million dollars – 10 times his original goal – and still managed to deliver all the kits to backers within 2 weeks of the promised date. Now, [Michael] is running another Kickstarter before taking his printers to select distributors. We played some email tag with [Michael] for an interview discussing the perils of a hugely successful Kickstarter, and the future of the B9Creator ecosystem.

Check out our interview after the break.

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Hackaday Links: March 25, 2013

March 25, 2013 by Brian Benchoff 38 Comments

Illegal, yet impressive

cans

Want a soda? Just grab a robot, shove it in a vending machine, and grab yourself one. This video is incredibly French, but it looks like we’ve got a custom-built robot made out of old printers and other miscellaneous motors and gears here. It’s actually pretty impressive when you consider 16 ounce cans weigh a pound.

UNOBTANIUM

chip

Okay, we got a lot of emails on our tip line for this one. It’s a group buy for a programmable oscillator over on Tindie. Why is this cool? Well, this chip (an SI570) is used in a lot of software defined radio designs. Also, it’s incredibly hard to come by if you’re not ordering thousands of these at a time. Here’s a datasheet, now show us some builds with this oscillator.

Chiptune/keygen music anywhere

keygen

[Huan] has a co-loco’d Raspi and wanted a media server that is available anywhere, on any device. What he came up with is a service that streams chiptune music from your favorite keygens. You can access it with Chrome (no, we’re not linking directly to a Raspberry Pi), and it’s extremely efficient – his RAM usage didn’t increase a bit.

Take it on an airplane. Or mail it.

bomb

[Alex]’s hackerspace just had a series of lightning talks, where people with 45-minute long presentations try to condense their talk into 10 minutes. Of course the hackerspace needed some way to keep everything on schedule. A simple countdown timer was too boring, so they went with a fake, Hollywood-style bomb. No, it doesn’t explode, but it still looks really, really fake. That’s a good thing.

Printers have speakers now?

nokia

[ddrboxman] thought his reprap needed a nice ‘print finished’ notification. After adding a piezo to his electronics board, he whipped up a firmware hack that plays those old Nokia ringtones. The ringtones play over Gcode, so it’s possible to have audible warnings and notifications. Now if it could only play Snake.

Fixing Tools With 3D Printers

March 24, 2013 by Brian Benchoff No comments

saw

Over at the Manchester Hackerspace, [Bob] has been busy getting a 30-year-old bandsaw up and running. The saw worked great, but it was missing a fence, making straight cuts difficult to say the least. The solution, of course, was to build a new fence, and [Bob] decided to capitalize on his hackerspace’s workshop by making a new fence with a 3d printer.

[Bob] began by taking careful measurements of the saw’s table and the channel running down the length of it. These measurements were plugged into OpenSCAD, and after a few iterations, [Bob] had an extremely well-fitting profile a fence could be attached to.

With the profile down, [Bob] created a new part in OpenSCAD that would hold an aluminum angle piece. This was attached to the plastic parts with screws, and the entire assembly clamps down to the saw with the help of a few 5mm bolts. For a machine that is usually dedicated to making 3D printer parts and Yoda heads, [Bob] did a great job making good use of his 3D printer.

Smoothing 3D Prints With Acetone Vapor

March 23, 2013 by Eric Evenchick 9 Comments

If you’ve ever used an extruding 3D printer, you know that the resulting prints aren’t exactly smooth. At the Southackton hackerspace [James] and [Bracken] worked out a method of smoothing the parts out using vapor. The method involves heating acetone until it forms a vapor, then exposing ABS parts to the vapor. The method only works with ABS, but creates some good looking results.

Acetone is rather flammable, so the guys started out with some safety testing. This involved getting a good air to fuel mixture of acetone, and testing what the worst case scenario would be if it were to ignite. The tests showed that the amount of acetone they used would be rather safe, even if it caught fire, which was a concern several people mentioned last time we saw the method.

After the break, [James] and [Bracken] give a detailed explanation of the process.

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