Audio-Forward Case Mod Of Classic 90s Portable TV

April 24, 2026 by Bryan Cockfield 8 Comments

The humble cathode ray tube (CRT) was once the technology behind almost all of our televisions and computer displays. Its replacements, from LCD screens to OLED and others, are generally cheaper to make and better to look at. Old televisions were comparatively large as well, but their size can be an advantage for people like [ManicMods] aka [Jeff]. His latest build ditches the CRT from an old Bently portable TV and uses the huge space available in the case for a hi-fi audio system and some other parts that turn it into an impressive portable home theater system.

After removing most of the internals of the TV, the first part to go in is the stereo and subwoofer combo as it takes up the most amount of space. The subwoofer section points downward and the two stereo speakers are mounted to the sides. To free up the most space inside, the new display is mounted forward of the original bezel, with a new 3D printed one helping to hold it in place. Behind it goes a Raspberry Pi, loaded with the moOde audio player, a high quality DAC for audio output, and a 1 TB SSD with [Jeff]’s uncompressed audio library. Most of the ports are extended out to the case including the SD card slot so other operating systems can be loaded on the Pi, and there are a ton of options for hooking up external speakers and displays as well, making it an extremely modular and expandable portable media center.

Also added to the finished product are a few small game controllers, since the Pi is perfectly capable of playing retro games, as well as a small wireless keyboard and trackpad combo. Although the CRT’s demise will be felt harder by some than by others, the original look of the case is preserved somewhat by keeping the original tuning display and locations of the original control buttons and knobs. If preserving the CRTs are of upmost importance, though, this build used a pair of them in a VR headset.

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Cooking With Plasma (Not Fire)

April 17, 2026 by Dave Rowntree 13 Comments

Cooking food with fire is arguably the technology that propelled humans to become the dominant species on Earth. It’s pretty straightforward to achieve, just requiring a fuel source, a supply of oxygen from the air, and a way to initiate the reaction; then it self-sustains. You wouldn’t think there’s much to improve, but what about cooking with plasma? [Jay] from the plasma channel is no stranger here, and he thinks that there may be something in this idea, certainly enough to actually build something.

Now, let’s be straight with you, this isn’t a new concept, and you can buy a plasma-based cooking appliance right now. But they are all AC-powered devices. What if you want to go camping? [Jay] attempts (and succeeds) in building a portable, rechargeable 600W plasma cooking device that can actually cook food, but it was not all plain sailing.

The existing off-the-shelf ZVS driver modules available were a bit weak and unreliable, and the required flyback coils were hard to find with the right specs, so he needed to get down to work building custom parts. First off, the coils. Custom formers were resin-printed and machine-wound with 4000 turns of fine wire, and then resin-sealed into the former. [Jay] takes care to explain that it is crucial to get all the air out of the windings, or else local flashover breakdown will occur and wreck the coil in a short time. We reckon the resulting coils look amazing in their own right!

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Kubernetes Cluster Goes Mobile In Pet Carrier

November 18, 2025 by Bryan Cockfield 7 Comments

There’s been a bit of a virtualization revolution going on for the last decade or so, where tools like Docker and LXC have made it possible to quickly deploy server applications without worrying much about dependency issues. Of course as these tools got adopted we needed more tools to scale them easily. Enter Kubernetes, a container orchestration platform that normally herds fleets of microservices in sprawling cloud architectures, but it turns out it’s perfectly happy running on a tiny computer stuffed in a cat carrier.

This was a build for the recent Kubecon in Atlanta, and the project’s creator [Justin] wanted it to have an AI angle to it since the core compute in the backpack is an NVIDIA DGX Spark. When someone scans the QR code, the backpack takes a picture and then runs it through a two-node cluster on the Spark running a local AI model that stylizes the picture and sends it back to the user. Only the AI workload runs on the Spark; [Justin] also is using a LattePanda to handle most of everything else rather than host everything on the Spark.

To get power for the mobile cluster [Justin] is using a small power bank, and with that it gets around three hours of use before it needs to be recharged. Originally it was planned to work on the WiFi at the conference as well but this was unreliable and he switched to using a USB tether to his phone. It was a big hit with the conference goers though, with people using it around every ten minutes while he had it on his back. Of course you don’t need a fancy NVIDIA product to run a portable kubernetes cluster. You can always use a few old phones to run one as well.

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A Ham-Adjacent Portable Radio Repeater

September 26, 2025 by Bryan Cockfield 45 Comments

Although ham radio offers a wide array of bands to transmit on, not to mention plenty of modes to communicate with, not everyone wants or needs to use all of this capability. For those needing simple two-way communication services like FRS or GMRS are available (in North America) with much less stringent licensing requirements, and GMRS even allows repeaters to be used to extend their range beyond the typical mile or so. [Dave] aka [N8DAV] has built an off-grid simplex repeater that can travel around with him wherever he goes.

The repeater itself is based on a pre-built simplex repeater module, which means that it has to record an incoming signal and then play it back on the same frequency. Compared to a split frequency repeater which uses different frequencies for transmit and receive this can be a bit cumbersome but simplifies the design and the use. A Baofeng UV-5R is used to perform the actual radio duties paired to a 40 watt amplifier to extend the range as much as possible. It’s all packed into a Pelican-like case and set up with a large battery that could power it for a number of days, making it useful for camping, rescue, or other off-grid activities.

For those wondering why [Dave] is using his ham call sign instead of his GMRS one, all of the equipment in this build will work in either the UHF ham bands or the channels reserved for GMRS with minor adjustments, so it’s perfectly possible to use the setup for one’s preferred license. And, for those in other parts of the world without GMRS there’s a similar class of radio called UHF CB which might be able to support similar builds, but be sure to check your local jurisdiction’s laws before hooking something like this up. For an even longer-range radio repeater using similar equipment we’d recommend looking to the skies.

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Building A (Not Very) Portable Xbox

September 21, 2025 by Fenix Guthrie 24 Comments

Modern handheld game consoles are impressive feats of engineering, featuring full fledged computers in near pocket-sized packages. So what happens if you take an original Xbox and sprinkle on some modern electronics and create a handheld? Well, if you’re [James] of James Channel, you end up with this sandwich of PCBs held together with hot glue and duck tape.

The first order of miniaturization in this Xbox was replacing the hard drive. Because a CompactFlash card uses parallel ATA, that could be a simple drop in replacement. However, the Xbox locks the hard drive to the system requiring a mod chip for the CF card to work. Fortunately, the sacrificial Xbox came with a mod chip installed. After using an arcade machine to flash the card and copy over the contents of the drive, the CF card install was a breeze.

For the screen and batteries, a portable DVD player that had remained unused since 2006 was repurposed. The battery cells were rather unhappy, but managed to get resurrected with some careful charging. As it turns out, the iPod 30 pin connector inside the portable screen contains an S-Video line. By tapping into that and adding in some power management for the batteries, the Xbox became a pile of PCBs that could maybe be taken places.

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A black box with the words "Steam BRICK" emblazoned in white and orange text. It sits on a grey surface with various electronic parts surrounding it.

Steam Brick Makes Your Steam Deck Headless

January 26, 2025 by Navarre Bartz 44 Comments

Handhelds are designed to be portable, but what if you need something smaller than OEM? The Steam Brick pulls basically everything off of a Steam Deck to make it as portable as possible.

[crastinator-pro] found they rarely used the controller or screen on their Steam Deck, and the form factor was too bulky to conveniently chuck into their bag, negating the advantage of owning a portable console. As to be expected from any self-respecting hacker, they did a couple quick tests with components unplugged then got to work with the rotary tool.

After excising the main board from its handheld bonds and trimming unnecessary bits from the aluminum frame around the mainboard, they designed a case that can be tossed in a bag without any special treatment. The case was printed in polycarbonate to better withstand the heat of the console running at full tilt, and the colorful details were added in PLA with a 3D pen.

We’ve discussed using a Steam Deck as a single-board computer before, but if you want to keep it in one piece, you could also get it setup in a slick keyboard case.

Custom Case Turns Steam Deck Into Portable Workstation

January 12, 2025 by Donald Papp 7 Comments

DIY portable computing takes many forms, and doesn’t always require getting down and dirty with custom electronics. [Justinas Jakubovskis]’s Steam Deck Play and Work case demonstrates this with some really smart design features.

It’s primarily a carrying case for Valve’s Steam Deck portable PC gaming console, but the unit also acts as a fold-out workstation with keyboard. Add a wireless mouse to the mix and one can use it much like a mini laptop, or just pull the Steam Deck out and use it in the usual way.

The case is 3D printed and while the model isn’t free (links are in the video description) some of the design features are worth keeping in mind even if you’re not buying. The top clasp, for example, doubles as a cover for the buttons and exhaust vents and the kickstand at the rear covers the cooling intake when closed, and exposes it when deployed. We also really like the use of thick fabric tape lining the inside of the case to support and cushion the Steam Deck itself; it’s an effective and adjustable way to provide a soft place for something to sit.

The case is intended to fit a specific model of keyboard, in this case the Pebble Keys 2 K380s (also available as a combo with a mouse). But if you want to roll your own Steam Deck keyboard and aren’t afraid of some low-level work, check out the Keysheet. Or go deeper and get some guidance on modding the Steam Deck itself.

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