Slab Casting – A New Way To Combine 3D Printing And Ceramics

Slip casting can be messy both in processing and in making the original plaster mold. What if there was a better way, thanks to 3D printing?

[Allie Katz] has developed a new technique using 3D printed slab molds to make ceramics. By combining the ability of 3D printing to make intricate designs and the formability of clay, they have found a way to make reproducible clay objects without all that tedious mucking about with liquid clay.

[Katz] takes us through a quick “Mould Making 101” before showing how the slab casting press molds were made. Starting with a positive CAD design, the molds were designed to eliminate undercuts and allow for air infiltration since a plastic mold can’t suck the water out of the clay like a plaster one would. Some cookie clay cutters were also designed to help with the trickier bits of geometry. Once everything was printed, the molds were coated with cornstarch and clay was pressed in. After removal, any final details like handles can be added and the pieces are then fired as normal.

If you’d like to see some more 3D printing mixed up with ceramics, check out 3D printing glass with a laser, reliable ceramic slurry printing, or this TPU-based approach.

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Your 3D Printer Could Print Stone

Most of our  3D printers print in plastic. While metal printing exists, the setup for it is expensive and the less expensive it is, the less impressive the results are. But there are other materials available, including ceramic. You don’t see many hobby-level ceramic printers, but a company, StoneFlower, aims to change all that with a print head that fits a normal 3D printer and extrudes clay. You can see a video of the device, below. They say with some modifications, it can print other things, including solder paste.

The concept isn’t new. There are printers that can do this on the market. However, they still aren’t a common item. Partially, this is a cost issue as many of these printers are pricey. They also often require compressed air to move the viscous clay through tubes. StoneFlower has a syringe pump that doesn’t use compressed air.

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