Once you make the leap to resin-based 3D printing, you’ll quickly find that putting parts out in the sun to cure isn’t always a viable solution. The best way to get consistent results is with a dedicated curing chamber that not only rotates the parts so they’re evenly exposed to the light, but allows you to dial in a specific curing time. A beeper that goes off when the part is done would be handy as well. Wait, this is starting to sound kind of familiar…
As you might expect, [Stynus] isn’t the first person to notice the similarities between an ideal UV curing machine and the lowly microwave oven. But his conversion is certainly one of the slickest we’ve ever seen. The final product doesn’t look like a hacked microwave so much as a purpose-built curing machine, thanks in large part to the fact that all of the original controls are still functional.
The big break there came when [Stynus] noticed that the control panel was powered by a one-time programmable PIC16C65B microcontroller. Swapping that out for the pin-compatible PIC16F877A opened up the possibility of writing custom firmware to interface with all the microwave’s original hardware, he just needed to reverse engineer how it was all wired up. It took some time to figure out how the limited pins on the microcontroller ran the LED display and read the buttons and switches at the same time, but we’d say the final result is more than worth the work.
With full control over the microwave’s hardware, all [Stynus] had to do was strip out all the scary high voltage bits (which were no longer functional to begin with) and install an array of UV LEDs. Now he can just toss a part on the plate, spin the dial to the desired curing time, and press a button. In the video below, you can see he’s even repurposed some of the buttons on the control panel to let him do things like set a new default “cook” time to EEPROM.
Compared to the more traditional fused deposition modeling (FDM) 3D printers, resin printing requires a lot of additional post-processing and equipment. You don’t necessarily have to gut your microwave just to cure your prints, but you’d be wise to fully consider your workflow will look like before pulling the trigger on that shiny new printer.
Continue reading “Modified Microwave Cures Resin Parts With Style”
Briefly, the process is to first bake the pine cones to remove any moisture. Then they get coated in a heat-activated resin for stabilizing, which is a process that infuses and pre-seals the pine cones for better casting results. The prepped pine cones go into molds, clear resin is mixed with coloring and poured in. The resin cures inside a pressure chamber, which helps ensure that it gets into every nook and cranny while also causing any small air bubbles introduced during mixing and pouring to shrink so small that they can’t really be seen. After that is cutting, then sanding and polishing. It’s an excellent overview of the entire process.
