3D Printer Emission Monitor Quantifies The Stench

While we don’t yet know the long-term effects of hanging out around 3D printers, it doesn’t take a in-depth study to figure out that their emissions aren’t healthy. What smells toxic usually is toxic. Still, it’s oh-so-fun to linger and watch prints grow into existence, even when we have hundreds or thousands of hours of printing under our belts.

Most of us would agree that ABS stinks worse than PLA, and that’s probably because it releases formaldehyde when melted. PLA could be viewed as slightly less harmful because it has a lower melting point, and more volatile organic compounds (VOCs) are released at higher temperatures. Though we should probably always open a window when printing, human nature is a strong force. We need something to save us from our stubbornness, and [Gary Peng] has the answer: a smart 3D printer emission monitor.

The monitor continually checks the air quality and collects data about VOC emissions. As the VOCs become elevated during printing, the user is notified with visual, audio, and phone notifications. Green means you’re good, yellow means open a window, red means GTFO. There’s a brief demo after the break that also shows the phone interface.

The heart of this monitor is a CCS811 gas sensor, which provides VOC data to a Particle Photon. [Gary] built a simple Blynk interface to handle the alerts and graph historical VOC readings. He’s got the code and STLs available, so let this be the last time you watch something print in blissful semi-ignorance.

Concerned about air quality in general? Here’s a standalone portable monitor designed to quantify the soul-crushing stuffiness of meetings.

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Building An Army Of ESP32 Air Quality Sensors

The ESP8266 and its heavyweight sibling the ESP32 are fantastic boards to develop with as they allow you to quickly and easily get a project online. Just tack a few sensors and some LEDs on them, and you’re well on the way to producing your own “Internet of Things”. The real challenge is utilizing the incredible capabilities these boards offer us to do something meaningful.

Judging by what he’s got so far, we think [Samuel Klit] is well on his way. He’s using the ESP32 and some off-the-shelf modular components to create an Internet-connected air quality monitoring station. But he’s not just building one or two of them, he’s building enough so they can be distributed and collect data over a wide area. Who knows, perhaps you’ll be building one next.

[Samuel] is using the CCS811 sensor which can pick up potentially harmful Volatile Organic Compounds (VOCs) and determine carbon dioxide concentrations, as well as a BMP280 sensor to read ambient temperature and atmospheric pressure. There’s also an SD card reader for local data storage, a 1602 LCD display that provides a basic user interface, and the electronics required to support the 18650 Li-Ion batteries which power the unit for up to 12 hours on a charge. Everything’s held in a professional looking enclosure that we’ll be sure to add to our next AliExpress order.

Collecting data is one thing, but what do you do with it once you’ve got it? To that end, each node runs a web interface that not only allows you to view current hardware status and download the locally stored data, but also provides an easy to understand visual representation of the environmental conditions. To get around the limited storage space for web assets on the chip, [Samuel] is calling out to Chart.js to inject some slick graphics into the web interface on-demand. The web interface is a particularly nice touch, and an excellent use of the power and capabilities offered by the ESP32.

We’ve previously seen air quality sensors added to Taxi cabs in Peru, the homes surrounding Barcelona’s Plaza del Sol, and of course [Radu Motisan] has done incredible work towards the goal of creating city-wide environmental monitoring networks. With increasingly capable technologies, it looks like citizens are studying the world around them in greater numbers than ever before.

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Monitoring Air Quality, One Sleepy Meeting At A Time

To those of us in the corporate world, the conference room is where hope goes to die. Crammed into a space too small for the number of invitees, the room soon glows with radiated body heat and the aromas of humans as the time from their last shower gradually increases. To say it’s not a recipe for productivity is an understatement at best.

Having suffered through too many of these soporific situations, [Charles Ouweland] took matters into his own hands and built this portable air quality meter for meetings. With an OLED display on top and sensors inside, it displays not only the temperature, humidity, and barometric pressure, but also the CO₂ concentration and the levels of volatile organic compounds (VOC), noxious substances sometimes off-gassed from building materials, furniture upholstery, and coworkers alike.

The monitor quantifies his meeting misery, which we’re sure wins him points with his colleagues. For our part, though, what we find interesting is his design process. He started where many of us would, with an Arduino Uno. The sensor modules, a CCS811 for VOC and CO₂ as well as a BME280 for temperature, humidity, and pressure, both needed 3.3 volts, so he added a regulator to knock the Arduino’s 5-volt supply into range and some MOSFETs for level matching. Things were getting bulky, though, so he set about reducing the component count. The Uno went by stripping out its already programmed MCU. That killed the need for the regulator and MOSFETs, since everything would be happy with 3.3 volts. A few more rounds of optimization led to the final product, compact enough to run on a pair of AA batteries.

This is a great lesson in going from prototype to product. And it’s so compact, it could even ride on top of a Roomba to map the conference room’s floor-level air quality.